Freakonomics Radio - 669. Why Is 95 Percent of the World’s Bourbon Made in Kentucky?

Episode Date: April 3, 2026

Is it tradition … or protectionism? And what happens when the bourbon boom turns into a glut?   SOURCES: Andrew Muhammad, agricultural economist at the University of Tennessee. Brad Patr...ick, executive in residence and lecturer at the University of Kentucky Gatton College of Business and Economics, bourbon fellow at the James B. Beam Institute for Kentucky Spirits. Danny Kahn, master distiller and distillation and aging operations director at Sazerac. Ken Troske, labor economist and chair of the economics department at the University of Kentucky.   RESOURCES: "America's Bourbon Boom Is Over. Now the Hangover Is Here," by Aaron Tilley and Sadie Gurman (The Wall Street Journal, 2024). Bourbon Empire: The Past and Future of America's Whiskey, by Reid Mitenbuler (2015). "Code of Federal Regulations: Standards of Identity for Distilled Spirits," (Electronic Code of Federal Regulations). Hosted by Simplecast, an AdsWizz company. See pcm.adswizz.com for information about our collection and use of personal data for advertising.

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Starting point is 00:00:03 Most products can be sold pretty much as soon as they're made. And that's important if you're in the business of making things because you can start earning back your investment right away. But some products require a further investment of time after they've been manufactured. It could be years worth of time. Certain cheeses come to mind, wine occasionally, but especially spirits. The most famous example is Scotch whiskey, the older, the big, barrel, the deer, the bottle. And the most famous American example is bourbon. I don't happen to drink much bourbon, but the bourbon industry started to sound interesting when we did a three-part
Starting point is 00:00:46 series on the horse industry. That series is called The Horse Is Us, if you'd like to listen. One interesting feature of the thoroughbred horse market is how concentrated it is in one relatively small area, the bluegrass region surrounding Lexington, Kentucky. Can you guess a another industry that is concentrated in one small part of Kentucky? Correct. Bourbon. So we thought we'd poke around that industry to see what we can learn. Just one episode, though, not three.
Starting point is 00:01:15 We will look at how time functions as an investment input. And along the way, we will ask a lot of questions, like, why is bourbon manufacturing so concentrated in Kentucky? They talk about the limestone, the same thing that makes fast racehorses. But do we also detect a note of protectionism? You do have to admit it's a bit convenient. That said, the industry has a problem. We don't have a quality problem. We have a quantity problem.
Starting point is 00:01:44 Demand for bourbon is shrinking. New tariffs are scrambling global trade. And bourbon is getting a little bit glutty. Currently, there are 16 million barrels of bourbon aging in the state of Kentucky. So how concerned is the industry? Well, it should be very concerned. The good news is that there will be a lot of well-aged bourbon in the future. Today on Freakonomics Radio, let's pour one out for things that age well.
Starting point is 00:02:13 This is Freakonomics Radio, the podcast that explores the hidden side of everything with your host, Stephen Dubner. Okay, this show has economics in its name, so let's start with an economist. My name is Ken Trosky. I'm a labor economist and chair of the economics department at the University of Kentucky. Troski grew up in Washington State. That is PhD at the University of Chicago, and he moved to Kentucky about 20 years ago. 95% of bourbon made in the world is made within a 45-minute drive of the house I live in. It was Trosky we heard from a minute ago saying that there are 16 million barrels of bourbon aging in Kentucky. That is up from 4 million when Trosky arrived. When I got there,
Starting point is 00:03:17 Bourbon was just starting to recover from a long period of time of when it was in decline. And I was hearing about this bourbon called Pappy Van Winkles. I told my wife one time for Christmas, I said, you know, I'd like to try some. So she went into the local big box liquor store, and there were a couple of bottles of 20-year-old Pappy. But it was $120 a bottle, which is maybe triple what a typical bottle would be. Oh, yeah, at least. Okay, it's $120. So she thinks, ah, it's not worth it.
Starting point is 00:03:45 And then she goes home, and then she says, well, it's a Christmas first, present, yada, yada, and she goes back, and she buys it at $120 a bottle. You try to find a bottle of 20-year-old Pappies right now, and it's probably 2,500, 3,000, and I'm like, why didn't you get due? Pappy Van Winkle is one of a couple dozen bourbon brands controlled by Sazerac, which is one of the biggest spirits producers in the U.S. Some of the other Sazirac bourbons are Buffalo Trace, Blanton's, Eagle Rare. Pappy Van Winkle is aged much longer than most bourbons and is at the high end of
Starting point is 00:04:17 the price scale. You can always tell that a commodity is getting more valuable when more people start to steal it, like when thieves rip out the copper wiring at construction sites or go under your car with a saws-all to cut out the catalytic converter. During the bourbon boom, 65 cases of 20-year Pappy Van Winkle were stolen from a warehouse. The black market value is an estimated $100,000. Ken Troskey had not been a bourbon man when he moved to Kentucky, but by now he could understand the appeal. I drank that stuff. It's really good. After that, you know, I just started trying other different bourbons. So your curiosity was taste-based. You weren't necessarily thinking about the economics of it? Well, when people come to Kentucky, what are you going to do with them? Horses and bourbon.
Starting point is 00:05:04 You got to take them to a horse farm. You're going to take them to a distillery. So I started learning about the production of this stuff and more about the market. And it is a fascinating market in ways that touch a lot of other types of economics. First off, if you want to call it bourbon, you can't sell it for at least two years. And most of the time, it's four to six. I've read that that's a little bit of a myth that there's no actual enforced minimum, or is that not true? So I am looking at something and I'll read it to you. According to the Code of Federal Regulations, the CFR Chapter 27, Section 5.143, if you want to call it straight, Bourbon Whiskey has to be fermented mash, not less than 51% corn, 160 proof distilled in the United States,
Starting point is 00:05:46 stored in new American charred oak barrels at 125 proof for at least two years. So it's got to be stored for two years to be called straight bourbon whiskey. This regulatory code dates back to 1964 when U.S. Congress passed a resolution declaring bourbon a distinctive product of the United States, the way that only Scotland can produce scotch whiskey or how only the Champagne region of northern France can produce Champagne, better known in these parts as champagne. Ken Trosky, once he started paying attention to the bourbon industry, could see that it presented some unusual economics, especially around pricing, and the pricing is driven by time. Most bourbon is dumped at four years, bottom shelf bourbon probably four, six to eight years is
Starting point is 00:06:36 considered a sweet spot when thinking about pricing the product. You have to take into account, I got all this bourbon that's right behind me that's sitting in a warehouse. This is a really, really interesting, hard problem to solve. That doesn't mean it's not a competitive market, because everybody has to do the same thing. It does raise barriers to entry, but it can't raise that much because when I got to Kentucky, there were probably six distilleries. and now there's over 100. It is coming down given some of the recent changes in the bourbon industry. When Trosky says recent changes, he is talking about what is starting to look like a serious retrenchment in the bourbon industry.
Starting point is 00:07:22 The COVID shutdown was good for alcohol sales, a little too good if you talk to public health people. But since 2022, demand for bourbon has been falling. And that's a problem if you've already got 16 million additional barrels aging in their rickhouses. The biggest bourbon producer, Jim Beam, which is part of the Japanese Spirits Company, Suntory, just announced that it would pause production at its flagship distillery for the next year. And there have been layoffs and consolidation at other big bourbon producers. So let's hear from someone who spends time with these companies. My name is Brad Patrick. I am the executive in residence and lecturer at the University of Kentucky Gatton College of Business and Economics.
Starting point is 00:08:06 as a land grant university, we're here to support the business missions of the bourbon industry. Were you from originally? I detect a little bit of southernness in your accent. Yeah, I grew up in eastern Kentucky and also a bit in Indiana. Where in eastern Kentucky were you? It's hard to describe. There's a county called Not County. You know, we in Kentucky like to talk about our counties. Not County is where it is at the foot of ball mountain at the fork of Sand Lake. How's that for my neighborhood? That did it for me, yeah. Yeah, not too far from Possum Trot.
Starting point is 00:08:33 Patrick is also a Bourbon Fellow at the James B. Beam Institute for Kentucky Spirits, which is also attached to the university. He teaches, conducts research, and consults with the bourbon industry. From 2012 to 2012, things have been booming. People have been just jumping into the industry and making things happen. That's where we've been. And now we've bumped into a wall here and now people have to rethink what they're doing. There was a Wall Street Journal article, I'm sure you saw headlined America's bourbon boom is over. Now the hangover is here. Walk me through that. This lesson that we bumped into this wall is one that has happened. The famous ones, you have the whiskey lock stories from the 1980s when the Scotch industry overproduced and got crazy and jumped on this bandwagon. The bourbon industry itself had that from prohibition to the 1970s. It's just a rushed to.
Starting point is 00:09:31 to make more product because consumers were there. And then, like in the 1970s for bourbon, the generation that was coming on didn't want to drink Daddy's old brown spirit anymore. And as a person that studies change in the concept of creative destruction, I always wonder, is anybody wrong here? It was a bunch of individual bourbon distilleries making what they believed to be good investments in equipment and capital expenses, believing that the consumer was always going to be. there. The other complexity with bourbon is you make it and you put it away to sleep for
Starting point is 00:10:06 four to eight years, minimum two, but you start getting your quality at four, your sweet spots in your six to eight, six to ten years. So I think it's a combination of a lot of enthusiasm to get big in the market, to toss something over the wall and people will buy it. And then just when the market changed, you're now left sitting on 16.1 million barrels. Yeah, so what's going to happen to those 16 million? That's a great question, isn't it? We don't have a quality problem. We have a quantity problem.
Starting point is 00:10:36 So we're going to have a glut of it available. So the glut is maybe one problem. What about quality? Does the quality of the bourbon just keep increasing the longer you age it, or does it start to decline? What you'll find from the bourbon connoisseurs is once you get past 10, you'll start to lose some people with this oakiness, a heavier oakiness. You will get premium stuff.
Starting point is 00:10:58 And when you think about a Pappy Van Winkle that's 21, 23 years old, there's not a lot of juice left in that barrel from evaporation and leakage and so forth. So it's a premium product. I think the Berman industry in general has been pretty innovative. They've always rushed to some unique consumer aspect. But what they've just been hit with is a whole bunch of things at once with the major one being the, I guess we're going to call them Gen Z's consumer taste and changing expectations. It's falling off the table. You have your tariff issues, you have the health issues, you have competing aspects of THC and cannabis products. And then what you have on the health side of it is our young consumers now are switching to the ready to drinks, the either alcoholic or non-alcoholic cocktails in a can. We're seeing that ready-to-drink market at 20 plus percent growth. So it's similar what bourbon was doing a few years ago, but we're seeing it mostly in the white spirits. I get it that younger consumers are less interested in grandpa's old brown drink. On the other hand, young consumers get older, and we've got an elder swell now. The older population is the one that's growing the most.
Starting point is 00:12:08 So I would think that this could be a boom time for bourbon. So what do you see going on among older drinkers in the U.S.? Is it more the health and wellness concerns? Is it GLP-1s? Why do you think there's the fall off? I don't know enough about the OZempics and all those other things and how people are taking that. But I do know that there is probably some price fatigue.
Starting point is 00:12:28 There's probably too much variety. There's between 800 and 1,000 SKUs out there. That's a lot of choice. Wait, just bourbons. Yeah, and the idea with all the innovation and creativity, there's just too many choices. So how concerned is the bourbon industry? Well, it should be very concerned.
Starting point is 00:12:46 What we're seeing right now are those that were built for the big contract distillation business. That's make a spirit so people can, take and blend it, that's gone or going away. So if you're a business that was all set up to be just a contract maker and you borrowed money from a bank, you're probably in the most trouble. We're up to 120 plus distilleries in Kentucky. So that number is going to have to dwindle for good economic reasons. Your next group of people are the ones that did it through a private equity aspect, so they have more control over their debt, but they're going to struggle. The ones that
Starting point is 00:13:22 will live will be the distilleries that have a brand. What you're going to find is an appropriate weeding out of businesses. Same thing the Scotch industry found in the 1980s. They've consolidated down to five major players, basically. They were up over 140, I think, distilleries at one point. So I think we're seeing some of the same things. It seems as though the global scotch market is much bigger than the global bourbon market. Yeah, that are a $40 billion business, and the bourbon's going to get you into 10 to 11 billion. Scotch has done a very nice job of establishing themselves as a global business. They've gotten their protections. They have their trade agreements. They've done a nice job of creating who they are. I think they're well established and they have the right
Starting point is 00:14:05 infrastructure to do it. And the bourbon industry does not have the infrastructure. What's missing? A lot of things. Okay. Let's unpack some of the bourbon industry's infrastructure problems. One thing that makes it harder for those 16 million aging barrels of bourbon to get into the hands of consumers is how the sale of liquor is regulated in the U.S. The regulation can only be described as sort of odd. That, again, is the economist Ken Trosky. It's what's called a three-tier distribution system. The producer can only produce. They cannot have any financial relationship with the company that then buys it and distributes it to the ultimate seller, and that distributor can have no financial relationship with the ultimate seller.
Starting point is 00:14:52 And this makes sense how? Other than a historical artifact. My understanding is the reason that they produce the system coming out of prohibition is to limit the impact of the mob on alcohol sales. And so that's why, to this day, if you're producing spirits, you can't sell it. it directly to consumers, maybe at your distillery, I guess. Well, okay, let me tell you an interesting story about that. Prior to January 2020, if you're a producer of bourbon running a gift shop and you wanted
Starting point is 00:15:24 to sell your product in the gift shop, the distributor, they had to take possession of the product when it came out of the bonded warehouse, it's complete the paperwork, pay the taxes, and then literally sell it back to the producer so that the producer could sell it in their gift shop. They changed that in January 2022. So now when you walk into the Buffalo Trace, Woodford Reserve, or whatever gift shop you walk into, they are selling it directly. Did that lower the prices? Well, let's be careful.
Starting point is 00:15:53 So, for example, when I go to Buffalo Trace, I can buy a bottle of glantons for about $74 at the gift shop. Anywhere else in Kentucky, you just walk into a local shop. It's probably $130. I was in a liquor store in La Jolla, California, and I said, you got a bottle of Blantons. What do you sell it to me for? $400. That's kind of bonkers. As an economist, how do you feel about this three-tier system for alcohol distribution today?
Starting point is 00:16:21 I would think it's just full of inefficiency in middlemen, what you call rent-seeking. Well, there's a lot of people that make whiskeys and alcohols. And so the production is fairly competitive. The distribution, there are two big companies, the Republican Southern. The sales, I think that seems pretty competitive. a lot of it has to do with the allocation. You want to sell blends. Your distributor has to give it to you.
Starting point is 00:16:46 It's only really certain times of the year. And then what the distributor does is say, hey, I'll give you some of this blends that you can sell for a lot of money, but you've got to be a good seller of other things. So you've got to be a good seller of Fireball. The local wine shop right around the corner from me. Love it.
Starting point is 00:17:04 Been gone there for years. I know the owner, Allie. She's great. She has stocked some bourbon as well, and she occasionally gets Blanton's as given some to me. But her distributor basically told her, I would give you more blantons if you sold more fireball. Well, she sells plants and she sells wine.
Starting point is 00:17:20 That's her big thing. And her market is a bunch of, I would say the typical customer in there is younger than me, but not that much younger. It's not a fireball crowd, you're saying. No, it's not a fireball crowd. And she's like, that's mental. I'm not going to do that. The one group, of course, that is always hurt by inefficient regulation is a consumer.
Starting point is 00:17:36 Why am I paying $74 for a bottle of Blantons when I go to Buffalo Trace? And somebody in La Jolla, California, paying $400 for that? And why can't I walk over to Buffalo Trace, buy 10 bottles? They won't sell it to me, but let's ignore that. Buy 10 bottles at the gift shop. Stick it in the back of my car and drive to the liquor store in La Jolla, California. Say, hey, you're selling it for four. I'll sell it to you for two.
Starting point is 00:18:02 Well, I'll make a little bit of money. That's illegal. Since bourbon doesn't have to be made in Kentucky to be considered bourbon, why does 95% of the bourbon come from Kentucky? I think it's just tradition they grew up. They built the facilities. It has to be stored somewhere. You want to talk to a master distiller who knows about these things.
Starting point is 00:18:22 After the break, we talk to a master distiller who does indeed know about these things. You have cellulose. Then you have hemicellulose. Then you've got a group of compounds called lignins, which are really complicated. I'm Stephen Doverner. This is Freakonomics Radio. We will be right back. We've been talking about the end product in the bourbon industry, the bottle that winds up on a store shelf. But how is that brown stuff actually made? For that, we need to talk to this person. My name is Danny Kahn. My title is Master Distillor, Distillation and Aging Operations Director, Sazirac.
Starting point is 00:19:10 Sazirac was founded in New Orleans in 1869. It still has offices there, but its main operation is now in Louisville, Kentucky. Sazirac is privately owned and makes hundreds of spirits, including brands of vodka, gin, rum, tequila, and many bourbons. I started with Sazirac as the master distiller for Barton, 1792, which is about an hour away from Buffalo Trace in a town called Bardstown, Kentucky, the bourbon capital of the world, as they certainly like to say. So I oversee the distilling and aging operations production at Buffalo Trace at Barton 1792 and at our Collingwood Distillery, which is in Collingwood, Ontario. Were you from, Danny? Where'd you grow up? I grew up in Los Angeles. And did you set out to be a master distiller?
Starting point is 00:20:00 No. In fact, before I distilled, I was a brewer. But I will tell you with certainty that no high school counselor ever said, how about a career in Brue? brewing. But I did go to the University of California at Davis. Which is a big agriculture school, yeah. Very big ag school. And I went in as a chemical engineer because it was hard. And it seemed like a good place to start. For a particular reason, my friend and I needed to learn how to homebrew. What was that particular reason? My best friend's fake ID was confiscated. He was very panicky and, you know, he had to go to court.
Starting point is 00:20:39 I was panicky too, and I said, we have to learn how to make beer. There was a home brew shop in Davis and started to make beer and absolutely fell in love with the science and the art of it. Turns out that UC Davis has viticulture and inology, which is grape growing winemaking. I ended up taking a preliminary class. I didn't even know Sauvignon Blanc was a white wine. But I studied and I thrived on creating something that people enjoyed and that it had social impacts and economic impact. and global impacts. So I just fell in love with the science and the business of alcohol production.
Starting point is 00:21:16 I eventually evolved into fermentation science, which for me was a cross between chemical engineering and microbiology. You worked in beer making, correct? Yes. I worked at Anheiser-Busch in a variety of locations for many, many years. It was a phenomenal technical education. I would think it's not so easy to switch from being a master beer person. to a master bourbon person. It was a very logical transition.
Starting point is 00:21:44 If you think about whiskey, we make beer first, then we distill it, and then we age it. So all of that knowledge was a great foundation to go into distillation. Maybe you could give us a quick tutorial in how bourbon goes from being raw materials to the bottle. How much time you got? Is three days enough? No. So five things required to be bourbon, 51% or more corn. It has to be made in the USA.
Starting point is 00:22:16 It has to be distilled to no more than 160 proof. That's 80% alcohol. It has to be put away into a barrel or a container, no more than 125 proof. And it must go into a new charred oak container. In our case, we use a barrel. I have to say, when I read these rules, they sound to me like a 16th century religious proclamation. I'll tell you, this was a law based on prior history. And certainly, I'd like to think that that had everything to do with what makes the best bourbon.
Starting point is 00:22:50 And let's put in regulation to continue to make a very notable product. Now, to what degree were the corn lobbies involved? That's what I always wonder. I have read that the barrel makers and the copper industry and maybe the corn industry all really love this confluence of rules. You're saying that these rules were derived for the primary purpose of improving or protecting quality. But tell me what you can about how there might have been a little bit of not self-dealing necessarily, but people looking out for their own interests. I will say that I can defend every single one of those components as to why they are positive for flavor. Let's do that. That'd be fun. Let's start with the corn.
Starting point is 00:23:32 Corn. Okay, so first of all, it's my belief that our forefathers came over more familiar with rye whiskey. And as they went west, I'm sure they learned that rye does not grow well. It grows well in the upper plains of Canada. It grows well in Europe. It grows well in the northeastern states. It does not grow well as they moved west. But what does? Corn. It's plentiful. It's got a lot of starch, which is needed to create sugar, which creates alcohol. It's got an enormous amount of flavor that comes from the oil and other components of the corn. Rye is important for flavor. It provides spice and floral notes and pepperyness and cinnamon, but does not have a ton of extract. Okay. Let's keep moving down your list. Made in the USA, what's the importance of that? We can control it.
Starting point is 00:24:22 If there's a law, it applies to this country. That's a good way to control it. It does not have to be made in Kentucky, but it does have to be made in the U.S. Even though bourbon does not have to be made in Kentucky to be called bourbon, I see that something like 95% of all bourbon is made. made in Kentucky. Why is that? Well, bourbon originated in Kentucky became popular in Kentucky. When you have an infrastructure for a distillery or two, it makes it easier for others to come in. So we grow a lot of corn, and the vast majority of our corn comes from a pretty small radius around the distillery. We talk a lot about the water in Kentucky. For distilled spirits, it is truly magical. It comes through
Starting point is 00:25:03 limestone cavern, so it's got a lot of calcium in it. It's got to pronounce flavor. It's mineral-y. Those calcium components in particular and other minerals are really important for the enzymatic reactions in the cooking process. They're also very important for certain yeast functionality. And then when we distill it, those components stay behind. They don't get carried over in the distillate. And that's a really important reason why bourbon in Kentucky is very good. Does that mean that you have fantastic bread and pizza there as well?
Starting point is 00:25:36 I can speak for my own pizza dough, and I think it's pretty damn good. Okay. Let's hear about the third bourbon requirement, the distillation. It can be distilled no more than 160 proof. We typically go to 135 or 140, and in so doing, you retain a whole bunch of flavor. What I like to explain to people, if I distill to 160 proof and then diluted it to 125, which is it cannot be higher going into the barrel. So again, 160 to 125 versus 135 to 125, those would be very different flavors. The 160 distilled proof would tend to be lighter, a little more neutral.
Starting point is 00:26:18 The lower distilled proof, 135-ish, retains a lot of flavors. And those flavors are really important in how the whiskey ages. They oxidize slowly over time. They react with different components in the wood, in the distillate. So having those flavors present, they become precursors to what makes really delicious whiskey delicious. Okay. The fourth item is a big one. Bourbon must be aged in new oak barrels that are charred with fire. Now, technically it's a container, but rolling boxes is hard. So we put them in barrels. But yeah, so they're a new chart oak container. So there's a whole process. And I'll be brief on this.
Starting point is 00:27:01 Don't feel you need to be brief. I, like you, am very interested in this. part. Okay, this is super interesting. When a barrel is made, the tree is cut, and it's quartered, and staves are cut. Those are the pieces that become the individual components of the barrel, the long, skinny pieces. Typically, there's 34 to 36 staves per barrel. They're cut, and then we stack them up, jenga style, so there's airflow, and we let them sit out in a field for approximately a year. That process is called seasoning. Rainwater will rinse off certain components called tannins and others, and then normal microbiological activity will break things down in the wood that become very important flavors later. Microbiology and fungal activity is super important
Starting point is 00:27:53 for really good flavors throughout our history. So we have learned that. Now, that's not part of the law, but that's what we do. You are making the barrels yourself? We have a Cooper. A Cooper is a person or a company that makes barrels. Are they part of your operation or is that subcontracted? It's part of Sazerac, but it's not under my responsibility. Now I've got a very close relationship with the Cooper because if we see problems, we communicate with them on a regular basis. Now, what about the forests themselves? Do you control them or you're buying that from a third party? The Cooper is buying that. We have some of our own property, but we're buying logs on the market.
Starting point is 00:28:30 And there's a very important quality check and criteria that they go through to make sure that they meet our objectives. So the staves are seasoned for about a year, and then they are brought into the coop ridge, and they build the barrel. They steam them, they cut them to get the right bevels. Is this done by hand or machine? It's very labor intensive, but the cutting is mostly done by machines. Then they will build the barrel except for the top head. So you've got all the staves, and then you've got a bottom head and a top head. And we will provide direct fire very intense, very hot for about 30 seconds.
Starting point is 00:29:09 And that gives us a certain level of char. The char actually absorbs components, kind of like your water filter at home would do if you have bad tasting water. It's the layer below the char that's been cooked that are the extractables that we are looking for. How is that fire being applied? It's a natural gas. There's sort of a sprinkler nozzle, if you will. So there's flames coming out all directions. It gets direct flame for about 30 seconds, and then we quickly extinguish it.
Starting point is 00:29:39 And these are the open barrels going down some kind of assembly line or someone coming along to a row of barrels with their blow torch? It's coming through an assembly line. Then the head is put on and the hoops tighten down the barrel so it's liquid tight. Little water's added. We give it some air pressure, make sure it doesn't leak. There's no sealant of any kind. There's often a little bit of paraffin wax on the outer edge of the head, where the head and the staves connect. No glue is used.
Starting point is 00:30:11 They're all put together without glue. So you char the barrel, and now you've created an environment where the whiskey can age. Okay. So let's talk about now the 125 proof component. different things are soluble in different liquids. If anybody makes an old-fashioned and you add a sugar cube, which I do like to do sometimes, I like having little pieces of sugar left, and they provide little bursts of brightness and crunchiness, and it's really quite fun.
Starting point is 00:30:43 Anyways, a sugar cube and a couple drops of water will dissolve very rapidly. You put that same sugar cube in bourbon. It will not dissolve. So certain components in the wood are very soluble in alcohol, and certain components are more soluble in water. So depending on the proof we put the whiskey in the barrel at, we can extract different components. Within a barrel, you have very, very, very generally four types of wood components. You have cellulose, which provides a lot of structure, not a ton of flavor, but a little bit. Then you have hemicellulose, which is where you get the caramel, buttercotch type components.
Starting point is 00:31:28 And then you've got a group of compounds called lignins, which are really complicated. But that's generally where you get your baking spices, nutmeg and clove and vanilla and cinnamon. And then you have tannins, which are more water soluble. They provide mouthfeel and astringency, and they also provide color. All these different components are soluble at different alcohol levels. So that's a way we can manipulate flavor. It's stuff that's really just below the char. So when you age a barrel, you have losses through evaporation.
Starting point is 00:32:02 How significant? Pretty significant. When you open a barrel, how full does it appear to the naked eye? It can be half full, it can be less. For some of our 23-old bourbons, there's just a little bit left at the bottom. What's the market for used barrels? You know, it's a supply and demand issue. Sometimes there's great demand. Sometimes it's not so great. What is it these days? It's not so great. Scotch whiskey slowing down a little bit. They're not taking as many barrels as they did a few years ago. Most Scotch whiskey and Irish whiskey and Indian whiskey are put in used barrels. So that is the market. We can sell our barrels for other products.
Starting point is 00:32:40 I would think, though, to ship them to Ireland and Scotland has got to be pretty expensive. How much do you sell them? them for what's it need to be worth for you and for them? Well, think about it this way. If we don't sell them, it's a total loss. But suffice it to say that if the Scotch market is not particularly strong, there might be a lot of, let's say, roadside planters around Kentucky of old bourbon barrels. I think there's a lot of roadside planters anyways. Coming up, after the break, who wins a battle between bourbon and buzzballs? This is Freakonomics Radio. I'm Stephen Dubner, and I'm glad you're listening.
Starting point is 00:33:11 Before the break, the master distiller, Danny Kahn, told us that the official rules of bourbon are meant to guarantee the quality of the product. But if you think about things from the consumer side, We consumers are highly prone to seeing a naked emperor insisting that is close or exquisite and divine, because we don't want to be that one person to say this wasn't worth $8,000. That is Andrew Muhammad. He is an agricultural economist at the University of Tennessee. I've been working on trade issues across all agricultural commodities, including beer, wine, and spirits for about two decades now. And how much time does Muhammad spend thinking about the brown stuff?
Starting point is 00:34:04 Whiskey and bourbon seems to be occupying about 50%. And sometimes it feels like 100% of my time. So does Muhammad buy the argument that bourbon regulation is all about, making the bourbon great? Or is there, as there is in many old industries, some soft protectionism in there to help out the incumbent distillers? And that whole new charred oak container story does make for good marketing. Yeah, I mean, you do have to admit, it's a bit convenient, right? If you think about the fact that we actually export these barrels for Canadian whiskey production, Irish whiskey production, some of the finest scotch in the world. There's very
Starting point is 00:34:49 expensive Japanese whiskey that use barrels from Kentucky in Tennessee. And so to make the argument that of a quality distinction would be very convenient marketing. As an economist, this seems to me like a policy that led to an increase in demand and a policy to sustain demand. I'll concede that I'm sure there's a distinction in terms of taste when one uses a newly charred barrel versus a second use or a second charred barrel. Now, a bourbon defender when hearing Muhammad's explanation might say that the reason Scotch tastes so good is because those barrels had bourbon in them first. By the way, Muhammad is not a bourbon hater, not at all. Yeah, like most people, I've visited distilleries. whatever my collection is, it's probably pathetic compared to a true bourbon connoisseur.
Starting point is 00:35:46 But I do try to buy reasonably priced bottles just to share with friends and to save on the shelf. I'm only willing to go so far for that. As an economist, it's also made me cheap. You can actually find very good quality stuff in the $50 to $60 range. I've spent as much as maybe $250 on the budget. bottle. I feel like I've overpaid. As we heard earlier, the bourbon economy is shrinking because of flagging demand among U.S. drinkers. One solution is to try to sell more of it overseas, but bourbon has gotten caught up in Donald Trump's tariff policies. During the first trade war,
Starting point is 00:36:25 we put tariffs on steel and aluminum, and the entire European Union retaliated with a series of tariffs on very strategic products to try in some way affect certain politicians in those states. One retaliatory tariff was on Harley-Davidson's, right? And I assume that was to affect Paul Ryan in Wisconsin. There was a tariff on peanut butter. And Europeans don't even like peanut butter. But there's this 25% tariff. And that, by the way, led to a collapse in U.S. peanut butter exports to Europe, strangely enough. They also then impose this retaliatory tariff on American whiskey, which includes Tennessee whiskey and Kentucky bourbon, right? The broader generic whiskey category. out of the United States was subject to this 25% retaliatory tariff. Muhammad says that some whiskey companies responded to tariffs not by raising prices, but by cutting them. Why would they do that?
Starting point is 00:37:22 Because once you lose market share in the distilled spirit sector, it's very hard to get it back. When someone finds a new favorite bourbon, they spend less on what they used to spend money on, no company wants to risk that. But tariffs can be a problem when overseas. growth is part of your business plan. The Kentucky bourbon and Tennessee whiskey industry has done exceptional global
Starting point is 00:37:47 marketing. The biggest Tennessee whiskey by far is Jack Daniels, which is owned by Brown Foreman. Chris Stapleton's song, Tennessee Whiskey. I've heard that song the world over. There were even people humming that song in Kenya when I visited on this Distill
Starting point is 00:38:02 Spirits project. As smooth as Tennessee Whiskey and sweet as strawberry wine. Everybody knows that song. When it comes to distil spirits, particularly say Tennessee whiskey and Kentucky bourbon, these are products where people have developed serious habits, right? And I don't mean habits in a negative way. I simply mean habit formation in consumption.
Starting point is 00:38:24 And so even small price changes do not necessarily have huge effects on demand. Now, where we have seen retaliation, it's been quite effective, and that's in Canada, They simply took American products off the shelves. If you just leave spirits up to tariffs, we're talking about global corporations that can internally manage that. When you have these smaller craft distillers, they may not be able to. There are other things that governments do to make things more complicated for the bourbon industry, like barrel taxes. The state of Kentucky has for decades levied an annual tax on aging bourbon, just as it's sitting there in its barrel. Here's Brad Patrick again from the University of Kentucky Business School.
Starting point is 00:39:09 From a tax perspective, when you look at our history, I think what you'll see is this evil, sinful spirit that can be consumed appropriately and fairly had a syntax with it. And even today, if the bourbon producers fight it too much, you lose a little bit of the crowd there. In 2025, bourbon distilleries in Kentucky paid out $75 million in barrel taxes. But that tax is being phased out. It's set to be eliminated by 2043, so the bourbon makers will just need to be patient. On the other hand, they're good at that. Patience is also part of their business plan.
Starting point is 00:39:46 Andrew Muhammad again. Most products, time is an inconvenience, right? I tolerate time for quality. So if I want a tailored-made suit and the tailor says it's going to take me a month, I'll tolerate that month for the quality of suit I'm going to get. But if I meet a Taylor who's just as good and who can do it in two weeks, I wouldn't say no, I'll take the month because I get to somehow brag about this suit took four months instead of two weeks to put together, right? Time is an inconvenience. But when it comes to bourbon, time is an actual product attribute that consumers seem to value.
Starting point is 00:40:25 Even beyond the taste of the product itself, the joy of seeing that on our shells to tell our friends, friends, that in and of itself gives us satisfaction, which then causes some people to pay the extra two, three, or four thousand dollars for it. But that secondary market has been softening. This makes sense. Overall demand for bourbon has been falling and with 16 million barrels aging in Kentucky, oversupply could be a problem. I went back to Brad Patrick and asked what he thinks the bourbon industry will look like in five or ten years. You're going to have a large quantity of high quality bourbon spirits out there. Now, what are you going to do with it and how are you going to handle it? That is a great question. There's going to be an answer that we don't even
Starting point is 00:41:12 realize today. I'm not sure what it's going to be. But I'm guessing it's more fun for you to explore it as a kind of intellectual puzzle than the people who are really in trouble in the industry. Right. I'll be accused of not having skin in the game. If I look at the 2015 to 2020 time frame when people were building like crazy and putting barrels out, they were looking for that India market and the China market. There's still maybe a play there. Who knows, tomorrow the tariffs may be gone. What I've been advising distilleries is don't invest a whole lot in infrastructure yet, but at least invest in some awareness. So if you're sitting on a bunch, I would explore where maybe you can slip into some countries versus a whole global market and find the way to play that out.
Starting point is 00:41:57 So I, too, am a fan, or at least a kind of observer of creative destruction. And there are many, many, many examples through history where, you know, the incumbents are frustrated, angry sometimes. And what they don't understand is that there will be things created in the wake of that destruction that lead to even more jobs and different creativity and different products and goods and services and so on. In this case, I'm seeing the destruction. I'm not seeing the creative. What's the creative coming out of this? That's a great question. Well, I think. I think Sazarek's on a night's job jumping on the RTDs. What's that, RTDs? The ready to drinks, I'm sorry. Yeah, Sazarek has jumped on the RTDs, and they've done a nice job. They purchased a business. It's growing 20, 25 percent right now.
Starting point is 00:42:38 So if you're a distillery that has the bottling and canning equipment to do that, I think it would be a reasonable thing to jump on. I think that'll peter out eventually. Where we're seeing the most success right now is the tourism aspect. Our tourism here for the Bourbon Trail is very, very popular. The organizations that have a plan to connect to that and into other lifestyle and luxury and events and things like that, I think that is an angle that you're going to see the innovation on. The ready-to-drink business that Sazerac bought is called Buzz Balls, colorful canned cocktails that look a little bit like Christmas ornaments. You'll see them at house parties on the beach, on TikTok.
Starting point is 00:43:20 I asked Danny Kahn, the master distiller at Sazirac, what he thinks of Sazirac's new president. property. Buzzballs are extraordinarily popular. They're fun. They're a unique shape. They're brilliant colors. There's a tremendous market for them. They're growing internationally, very, very aggressively. We have efforts to grow them in a lot of countries. They are not what the core bourbon geek wants. And that's a good thing because there are many different market segments. And I do not think we're in a position to say, this is bourbon, you will like it. The alcohol pie is not growing aggressively. So where are we not represented and where can we get involved? And that's some of the components or pieces behind buzz balls. I will tell you that my youngest daughter,
Starting point is 00:44:15 her friends think I'm a hero because I work for the company that makes and sells buzzballs. And I take that credit and don't tell them the truth that I have nothing to do with them. That concludes our brief guided tour through the economics of the bourbon industry. My thanks to Danny Khan, Kentroski, Brad Patrick, and Andrew Muhammad. Thanks also to Katia Zim and to Brendan Simpson for the idea. I'd love to know what you think about the bourbon industry or about this episode. We're always trying to get better. Our email is Radio at Freakonomics.com.
Starting point is 00:44:50 Coming up next time on the show, are you sure that that squeeze bottle of honey in your cupboard is actually honey? They're openly advertising designer syrups saying mix this much with your honey to pass these certain tests to get into the United States. And what about the bees? We heard about colony collapse disorder and thought, this is catastrophic. And when we started to look at the data, there's no effect. The surprising economics of the honey industry that's next time on the show. So until then, take care of yourself.
Starting point is 00:45:23 And if you can, someone else too. Freakonomics Radio is produced by Renbud Radio. You can find our entire archive on any podcast app. It's also at Freakonomics.com, where we publish transcripts and show notes. This episode was produced by Augusta Chapman and edited by Gabriel Roth. It was mixed by Eleanor Osborne with help from Joseph Webster. The Freakonomics Radio network staff also includes Dalvin Abouaji, Ellen Frankman, Elsa Hernandez, Alaria Mattenacourt, Jeremy Johnston, Mandy Gorenstein, Peter Madden, Teo Jacobs, and Zach Lipinski.
Starting point is 00:45:55 Our theme song is Mr. Fortune by the hitchhikers, and our composer is Luis Guerra. As always, thanks for listening. I have to say, it sounds like you drink a lot. Thank you very much. The Freakonomics Radio Network, the hidden side of everything.

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