How I Built This with Guy Raz - Jovial Foods: Carla Bartolucci
Episode Date: June 7, 2021Carla Bartolucci grew up in an Italian-American household, eating fresh gnocchi and ravioli made by her mother, and lobster caught by her father. She met her husband Rodolfo while studying ab...road in Italy; and by the early 1990's, the two of them were running a small sandwich shop in Mystic, Connecticut. They eventually partnered with the Italian company Bionaturae to sell whole wheat pastas, sauces and olive oil in the U.S. When that partnership ended in a lawsuit, Carla decided to launch her own brand of pasta, made from gluten-free grains and a prehistoric wheat called Einkorn. Jovial Foods has since grown into a multi-million dollar brand that includes organic tomatoes, olive oil, and snacks.Very sadly, Carla passed away unexpectedly last month after a brief illness. We're sharing this interview in celebration of her remarkable life and career.See Privacy Policy at https://art19.com/privacy and California Privacy Notice at https://art19.com/privacy#do-not-sell-my-info.
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Airbnb.ca.ca. slash host. My brother loaned me $85,000 and they couldn't lose my brother's money.
So I was in my office, this little office we had, I put two chairs together, I laid down,
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I'll share my profits with my employees.
I'll always do right by my customers.
Just please help me not lose this money.
From NPR, it's how I built this,
a show about innovators, entrepreneurs, idealists,
and the stories behind the movements they built.
I'm Guy Raz, and on the show today,
how Carla Bartolucci rediscovered a prehistoric grain,
turned it into flour and pasta,
and launched a powerhouse organic brand, jovial foods.
A lot of people ask us how we choose the stories we tell on the show.
And a simple answer is, a lot of searching.
We spend a lot of time researching founders and their brands.
But every once in a while, an idea grows from something we come across in our daily lives.
And about a year ago, in the supermarket, I noticed a box of gluten-free spaghetti made from cassava flour.
I was intrigued, so I bought it, and it was pretty great.
The brand was called Jovial, and I'd already been using their diced tomatoes and rice pastas in my cooking for a few years.
They make olive oil and tomato paste and even cookies, all produced in Italy.
But the brand is probably best known for its pastas made from a wheat called Eichorn.
And because I'm a sucker for stories on boxes, I read about how Jovial helped revive this
ancient unhybridized wheat, a type of wheat that is not genetically modified, so some people
with gluten sensitivities can actually eat it. Anyway, I decided to dig around to find out more
about the brand, and I came across the story of Carla Bartolucci. Carla and her husband Rodolfo
grew jovial from a shaky startup into a national multi-million dollar brand over the past decade.
They were inspired by their own daughter who had a sensitivity to wheat and gluten.
But the journey to building jovial was filled with personal tragedy, failures, bad business partners, and very slow growth.
So I called up Carla and we ended up having a wonderful, rich conversation about her life,
about her working class upbringing in Connecticut, and most importantly, about our mutual love of cooking.
In the weeks after the interview, we stayed in close touch.
Carla sent me her ein-corn sourdough starter.
I sent her photos of my ein-corn flour pizzas.
And then, a few weeks ago, I received a small bottle of balsamic vinegar from Modena.
She wrote,
This balsamic comes from one of the oldest vinegar makers in Modena.
Enjoy this black gold, which I did.
And then, a few days ago, I got a call that left me.
me stunned. After a very brief illness, Carla Barlucci died, unexpectedly at the age of 53.
Even though we never met face-to-face, it still felt like losing a good friend. And while Carla
wasn't a household name, she was well known in the specialty food business and widely respected
for her vision and integrity. So while there are a lot of important business lessons to learn
from this episode? We want to think of it mostly as a tribute to her remarkable life and career.
A life that began in New London, Connecticut, where Carla grew up, the granddaughter of four
Italian immigrants. Food was really important to my family. Both my mother and father were really,
really good cooks. My mother, she was just effortless in the kitchen. I never can remember
one bad meal, maybe one, but she would also make vegetables really good.
She knew how to clean artichokes and cook them with parsley and garlic and a little white wine
so that when you ate them, they just melted in your mouth.
So as a kid, I would just walk by this huge bowl of artichokes and just plop them in my mouth.
They were so good.
She made fresh ravioli, yonaki, taillettella, with all kinds of sauces.
And, you know, my dad, he was a great cook too.
He didn't cook that often, but he would make cabbage and bean soup.
I'd never be able to.
I've tried.
I can't replicate the flavor.
And, you know, my dad, he loved fishing.
So he had a lobster boat and lobster pots.
And we had a ping pong table in our basement.
And I still remember that ping pong table being lined with trays of lobsters,
stuffed lobsters that they would cook for our relatives.
And he also made wine in our cellar.
We made wine.
And it was nice, you know.
But at the same time, I was growing up in America.
And so I think when my grandparents immigrated, they didn't want to be Italian.
They wanted to be American.
So they tried to lose their accent.
But they held on to these food traditions.
Where you grew up in Connecticut, was it Italian?
Was it Irish?
Was it like most people kind of waspy?
Like, what do you remember about the people in your town?
I mean, there was basically in Italy, people would choose a town that was similar to where they came
from. And so a lot of people there lived, came from this one area of Fano, it's called, and they
actually developed a neighborhood that was called the fort. And on the other side of the town was
kind of the nice, beachy area where more wealthy people lived. And my father was able to buy a
piece of land on the nice side of town and build a house for us. So I grew up in a neighborhood
would people, you know, who were better off than us.
So tell me about what your dad did for a living.
He was a bricklayer.
Did he have, like, a small business that he ran?
He tried.
I mean, he really wanted to own his own business, but he had four children, and so he ended up just working for construction companies.
So your dad was a bricklayer, and you had three siblings, other siblings.
Were you the youngest, by the way?
I was the youngest.
And were you the only girl?
I was the only girl.
Oh, so you were surrounded by boys.
Yeah, so I was very competitive at a young age because I just felt this pressured, like, to do good at just to do things that they were doing.
Yeah.
All right.
So you grew up, you're growing up in Connecticut.
And from what I understand, when you were 16, your father was diagnosed with cancer.
Yes.
My parents sat us down in the living room and told us.
and the next day I went to high school, I went to English class, and my friend's father owned
the funeral home in town, and I said, you know, Eileen, my father has cancer, is that bad. I didn't even
know what it was, and she just looked at me like, yeah, very bad. And so that weekend, I asked my mom
to drive me to the health food store. It was this little teeny health food store I'd never been in,
but I saw it when we were driving past it to go to the supermarket.
And I walked in and, you know, it smelled like falafel mix.
It was kind of weird, you know, with all the bulk bins.
And I went to the section where they had books.
And I noticed the macrobiotic, I think that time it was called Cure for Cancer.
It was a long time ago.
And I asked my mom to buy it.
And then I came home and I was like, Dad, I'm going to cure you of cancer.
I'm going to cook.
And he just was not interested.
How old was your dad when he was diagnosed?
He was 56.
Wow.
But he had been to Italy to reconnect with these relatives on his own once, and his final wish was to go back there.
So he was very, very sick, but he took one of my brothers and I, and we were there for a month.
He wanted to go to Italy knowing that he did not have a long time to live.
No, he died a few months later.
He was also a little sick there.
But the trip was amazing.
That trip completely changed my life.
And this is your first time going?
Yes, yeah.
You know, we stayed with relatives.
They gave us an apartment to live in right in front of the gelato store.
And first of all, I noticed just how good people looked.
You know, it was a time in Italy before things got big.
This was in the early 80s?
85. And I also noticed that when we got to this apartment, like I was obsessed with like turning over forks and looking at the tablecloths and everything in the house was made in Italy. And I was like, wow, this country sustains itself. Because back in Connecticut, everything was getting like huge supermarkets and this little downtown that we had with a butcher shop and a fish market and everything was all closing down. And then I had this one memory of,
of it's called the night of San Lorenzo when there's a lot of shooting stars.
So we went up into the hills.
You could see the Adriatic coast.
And then we just sat there and the sky was so clear.
And there were shooting stars everywhere.
And I just said, I wish I could live here someday.
You know, I was totally hooked.
I was thinking, why did my grandparents leave?
This is paradise.
Yeah.
So that trip clearly had a huge impact on you.
And I guess when you went to college, you went to Connecticut College.
I went to Connecticut College because I wanted to stay close to home because I didn't know if my father was going to be alive or not.
Yeah.
That's where I went.
And your dad passed away pretty soon after that trip.
He did a couple days before I actually started college.
Wow.
And it got to the point where you had to decide your major.
So I was looking through the book.
And I said, let me look at Italian.
And it said, if you majored in Italian and you have financial aid, you have to spend a year abroad in Italy.
And the program covers like your apartment.
It gives you a stipend.
And I was like, that's me.
That's me.
I have to go to Italy.
I've got to go.
It's calling me.
So you end up spending your junior year.
abroad in Italy. And that year would be, would go like change the rest of your life, because that year
you also met the man who would eventually become your husband and business partner, Rodolfo.
How did you guys, how did you meet?
Yeah, he, he was a friend of one of these distant relatives that I had that lived in Modena.
And he said, oh, let's, my mother said, you know, I should come and pick you up and take you to her house so you can say hi to her.
So we went to his house and my husband had just pulled up because his best friend lived next door.
He wasn't your husband yet.
He was this guy.
No, Rodolfo.
As soon as I saw him, I was like, if I'm pretty enough for you, you're my man.
I just knew it.
He was just, I don't know, just had this feeling.
And you hit it off right away?
We were just friends.
I mean, I would go in Italy, when you're that age, you have like this.
this group of friends, and they all go out together.
So on Friday or Saturday nights, they would say, hey, do you want to come to Modena and go out with us?
So the girls would sit on one side of the table, the guys would sit on the other, and they would just talk all night long.
And I was, I'd get bored.
You know, they were talking about things like, oh, have you ever heard of like band?
They have these roll-ons now that work as diodern.
I was like, oh, my God.
But they would always sit me next to him because he didn't have a girlfriend.
Was he a student? He actually had just finished military service, and he had previously studied agriculture in Bologna, but his family had had some financial hardships, so he had to go to work.
So I guess you two start dating, and at a certain point, you go back to the U.S. to finish college, but then you returned Italy, and you and you and Rolfo move in together, right?
Yes.
And what were you both doing?
He was working in this agricultural company, and I had my first and only job as a translator.
But after a couple of months, I got yelled at because I translated stainless steel to inoxidizable steel.
And I think it was an important company to the – it was an important, you know, customer.
So the man who ran the place took me in his office and just yelled at me.
And I just looked at him and I said, I quit.
You know, so I've only had one job in my life, and it was like two months. And we were already having a hard time making ends meet because in Italy, you know, people don't really make a lot of money. And if your parents don't have something, it's almost impossible to get ahead. And I didn't want to be like my parents always worrying about money. I wanted to have a family. I wanted to do things. So I was very motivated to get ahead.
You wanted to start a business?
I did.
And so I convinced my husband to go to the United States because one day I was like, God, you can open a business in the United States for like $200.
And he said, okay.
Wow.
So you convinced him.
And by the way, did he speak any English?
No.
He studied German in high school.
So he knew no English.
You convince him, Rodolfo, you convinced him to go to the U.S.
And you're not married at this point, right?
No.
But we did have to get married for.
him to get reading card. We just
like called my my cousin was
like a justice of the piece and we
signed the papers and that was it.
All right. So you get married to
come back to the U.S. and now
what was the idea? What was the
business you were going to do?
The first business idea was
to move to Miami
and open a Piedina
hut at the beach. So
Piedina is like this
flat bread that they make on the
Adriated Coast and they have these striped
huts and you know you just stuff them with prosciutto or cheese or greens or tomatoes and that was our
idea so we drove to southern florida and we actually stayed in a campground in a tent and it was
very frustrating because nobody was going to give you the permit to open up a peyadena hut in
Miami beach and so one night i went to bed and i left my sneakers outside of the tent and when i
woke up in the morning, I put them on with no socks, and there were these little teeny fire ants inside the sneakers, and they bit my feet. And it was so painful. I looked at my husband. I started to cry, and I said, let's go back to Connecticut. I can't take it anymore.
All right. And so you go back to Connecticut? Did you go back to New London, where you grew up?
We love with my parents. I didn't have any, with my mother. I didn't have any money. So we were in the kitchen, brainstorming. And my brother and his friend were there.
And I said, we're going to open a fresh pasta shop with, like, prepared sauces in this touristy town called Mystic, Connecticut.
And they were like, you'll never make it.
You need to make sandwiches and grinders and things like that.
Right, because Connecticut.
Yeah.
So I was like, all right, all right.
So we found this man who made this really good Italian bread.
It was, like, 20 minutes away.
And so we would go, we would leave our house at, like, five in the morning, pick up this whole load of bread.
bread and then I would weave in some Italian things.
So I made fulcacha.
I made spinach pie.
And we found an empty store and it was only $500 a month.
We couldn't really afford a sign or anything.
So I actually painted the windows backwards in red paint.
And this was in like the late 80s, right?
I think it was 91.
Oh, wow.
So if I have my cinematic history correct, this is after Mystic Pizza, the movie came
out. Probably. We didn't get many tourists, though. It was pretty much a local spot. And we also,
my brother had loaned us $5,000 and we took 1,500 of that and bought this old Fiama
cappuccino machine. So we were the first people in town to have a cappuccina machine. And,
you know, my husband was a pretty good looking guy who could barely speak a word of English. So I
think people like to come and just for the novelty of getting a cappuccina from a real Italian.
Yeah.
And then on Saturday, you could special order, you know, fresh tortelloni, talia, all kinds of sauces.
Wow.
You can get homemade lasagna.
And who was making all this stuff?
Me and my husband.
My mother helped us too.
Wow. So you guys were just, like, working, like, crazy.
We were.
Yeah.
But it was fun?
It retail's not my thing.
I knew that right away.
You know, I don't really like to be everybody's friend or talk to people.
I'm kind of like a behind-the-scenes type of person.
And so after a year, we decided to put the business up for sale.
We just wanted to move back to Italy.
My husband always wanted to own a farm or something.
And we sold the business for about, I think it was like $25,000.
And we had saved money because we were living with our parents.
And so we took all of that money and moved back to Italy.
And our idea was to buy a little piece of land and put up a greenhouse and open a nursery.
From what I understand, around that time you went back, Rodolfo's brother was paralyzed, he was in a car accident, and then around that time your mom was diagnosed with cancer as well.
We were trying to get something started, and one afternoon it was summertime, and we were all getting ready to go to the beach, and the phone rang.
This is in Italy?
Yeah, the phone rang, and it was like the hospital, and they said that his brother had had a serious accident and was being life.
started helicoptered to the Bologna Hospital to get there right away.
So we took all of our money basically and helped his family renovate a bathroom and a little
room in his house that was handicap accessible.
And then once things started to get better with his health, I got a call.
It was my mother.
And she said, I have cancer.
And I said to my husband, I just can't.
I have to go back.
So he came with me.
Wow.
All right. So you guys are back and forth, back and forth, and now back in Connecticut again. Your mom, presumably you don't know how long she has to live at that point.
She had multiple myeloma, so she was sick for about four years. It's a lot of cancer going away, cancer coming back. I mean, it just tore me apart. It was terrible.
Did you guys go back and move in with her?
We did. We took care of her and started to kind of brainstorm.
what was our next move?
And she really latched on to my husband.
She loved him.
It was like Carla, who?
I don't, you know, and so they were always together.
And I started to do Italian lessons because we didn't have any money.
And one of the women I taught, I became really close with, she was an older woman,
and she had just lost her son to brain cancer.
And so we connected.
And she told me, when I told her I was trying to help my mother with diet, and she said,
said, you should go check out bread and circus in Providence.
I was like, what's that, you know?
And Bread and Circus was a natural food store that we should just say eventually was bought out by Whole Foods.
But at the time, it was like in New England, Boston and I guess Providence.
And it was like, it was an amazing store.
Yes, it was.
And, you know, at that time, my husband moves to America.
You know, when he grew up, the bakery where his parents bought bread was owned by Luchano Pavarotti's father.
He still talks about how good these little French rolls were there.
And he comes to the United States, and it's when everything is becoming fake.
You know, so we would go to the supermarket and buy a loaf of French bread,
and he would just look at the ingredients and say, God, why can't they just make bread with flour and water?
I mean, what is dough conditioner and all this other stuff?
Yeah.
And I was like, yeah, you're right, you know.
And one day we drive to bread and circus, and I walked in there,
and I immediately went to the customer service and got, they had a little pamphlet with their financial statement.
And I was like, this is where the food needs to go. I mean, America needs to be natural.
It doesn't have to be, you know, hippie natural, but we can't keep eating all these additives.
And so that's really what I wanted to do. And I was like, this is it. I'm getting into this industry.
And, you know, naturally, we gravitated toward the post aisle. And at the time,
I think whole wheat pasta was basically like, if you wanted to be healthy, you ate whole wheat pasta.
Like that was what people gravitated towards.
They thought whole wheat pasta was healthier.
Yeah, gluten free came out way later, but they thought, you know.
And so we bought some whole wheat pasta.
I think DeBoles was the number of growing brand.
And when I tasted it, I was like, oh, my God, we can do so much.
A little bitter, right?
We can do so much better than this.
Yeah.
But, Carla, like you were, I'd say this with all due respect.
You were like, you know, barely out of college with no money and like no resources.
How are you going to get into a place like bread and circus?
Well, first of all, I have to say that my father was always incredibly proud of me.
And he made me feel like I could do anything in life.
So I grew up with this confidence, like I could do anything.
My husband isn't really like that, you know, it was me.
And second of all, my husband really, really missed.
his hometown. I mean, moving to Connecticut was tough for him. So to make him feel better,
sometimes we used to drive to Nehaven where they had a newsstand that sold Italian
newspapers and magazines. And he would load up. It was an international newsstand. Yes. And so we opened
the magazine and there was an advertisement for an organic brand of pasta and olive oil and tomatoes
and things like that. So we called his father and said, go in Italy, you have to write who is the copacker.
So we said, go to the store and figure out where they make this product.
It was just an advertisement, but how did you, what was it about the ad that struck you as interesting?
I didn't even know that there were people in Europe making organic foods.
Okay, it was organic. I got you. It was organic pasta, and you thought, oh, this is interesting. Maybe we should check this out.
Yeah. So we had his father go. He bought a bottle of olive oil. He gave us the address. And we made up a fax and lied that we were a food distributor and that we wanted to sell the products.
So you send a fax to this company and you say, hey, we want to distribute this in the U.S. And they were like, sure, no due diligence or nothing. They were just like, yeah, okay, fine.
Yeah, and they said that they had just developed this brand called Bio Nature, and they were thrilled to sell in the United States.
And then we became friends with them afterwards.
And you were going to just get all this raw material and then package it under your own brand and label?
No, they packaged everything under their brand.
They package it.
Yeah.
How much did you order?
Our first order, I believe it was about $20,000.
It was a 20-foot container.
Wow.
How did you pay for it? Because you guys, you and Rodolf had no money.
We had no money, but my brother had saved a lot of money working as a bricklayer.
And he was just tired of his life.
And I said, I have an idea.
If you loan me some money, you can have a third of the company.
And eventually, when we make enough money, I can hire you and you can manage our warehouse.
Your brother was a bricklayer, just like your dad.
He was just saving his money.
He saved every penny. He still saves every penny. I don't think he turns his heat on in his house. He's very frugal. Yeah.
How much did your brother loan you?
My brother loaned me $85,000.
Which was his life savings, I have to imagine.
Almost, almost all of it, yeah. And we took $65,000 mortgage on my parents' house.
That's a lot of risk. I mean, you took a mortgage out on the house that basically was the only asset you guys had.
ad, right? Yeah, but I never
really thought I would lose the money.
I was just, this is going to work.
I don't know. I never thought I wouldn't
succeed. I thought I could do, I think
I can do anything. That's awesome.
All right, so that was the money
just for this
new business, this importing
business that was going to sell
organic pastas and sauces in the U.S.
So you make the order and the shipment
presumably arrives a couple weeks
or months later. And you've
We've got tens of thousands of dollars worth of product.
By the way, where did you go and pick it up at like, I don't know, Mystic Seaport?
Where does it arrive?
No, we rented a warehouse.
Okay.
A little warehouse.
It was actually in an old grain mill near my home.
And the owner of the building, my landlord, he just really liked Rodolfo and I.
So I can remember when the first distributor came to pick up the product.
we loaded the truck and he said, okay, where's the bill of lading?
And I'm like, Bill of lading, what's a bill of lading?
So I ran to the landowner.
I'm like, Frank, what's a bill of lading?
He said, I'll help you, I'll help you.
I mean, we had to learn every, we didn't know anything.
How did you even, you have all this product coming and then what did you guys do?
Did you start to go around to grocery stores and say, hey, we've got this pasta.
Will you carry it?
What did you, how did you even, because ordering the pasta from that company and the sauces,
the easy part. Yes. And my husband couldn't speak English and I'm a terrible seller. So basically... Perfect.
Exactly. Yeah. So there was a gourmet shop in town and I kind of clicked with the manager there. She took some. And I mean, eventually I figured out you need a broker and things like that.
And I guess you also presumably start to work with a small distributor there. Where were they placing your products?
Well, it was basically in the Northeast, and this distributor called Associated Buyers actually started selling our products to food co-ops.
So there's like a national network of food co-ops. Then it was all independent, but the food co-ops really embraced this whole wheat pasta.
And that's how we really got started.
So it was whole wheat pasta. And what else were you, were you guys selling?
I think we had some jellies, some juices, fruit nectar.
Like jams, like sweet jellies?
Yeah, yeah, olive oil.
And all under this label, bio nature.
Yes.
And at the time, was it you and Rodolfo and your brother living together?
Yes, and he would go to work and put money on the table because we couldn't get a paycheck, and I would cook for us.
So there's a three of you living in an apartment.
And, I mean, you were putting money, you were spending money to buy this product, right?
But you had to make money from the product.
And were you, was it hard?
Was it easy?
I don't, how does it work?
Like, you import the stuff.
I mean, you buy something for a dollar.
You sell it for $1.50, right?
It's a pretty simple principle.
But was that more or less what you were doing?
That's what we were trying to do.
I mean, we also had to pay for trade shows and expenses.
We submitted the BioNature brand.
for the fancy food show.
I think it's called the Sophie Award.
And we actually won as Best New Product Line.
Where is that food show?
In New York.
And so that's where all the money went.
You know, it was like those added expenses.
But still, I mean, it's still hard to, I mean, anyone knows, anyone who's introducing a brand,
knows how hard it is, especially with no marketing budget to get people to use it or to try it.
I have to imagine even in the first few years, it was still a tiny number of people had even heard of it.
I think we managed to sell about $500,000 the first year.
It's not bad.
And at the end of the year, I was really behind in the QuickBooks and putting things into the computers, but it was the end of the year.
So I had put all the bills and all the expenses, and I ran our first P&L, and it was like negative 200.
Because of the cost that you were, the amount of money you were spending on buying product and also going to trade shows and other expenses?
Yes.
And that couldn't lose my brother's money.
So I was in my office, this little office we had, I put two chairs together, I laid down, and I just said, please, I promise that I will be a good employer.
I'll share my profits with my employees.
I'll always do right by my customers.
Just please help me not lose this money.
Who are you talking to?
Whatever higher power would listen to me.
When we come back in just a moment,
how Carla and Rodolfo built Bionature into a top organic brand
and then almost lost control of the business.
And how that near disaster led to the launch of Joglio.
Stay with us.
I'm Guy Raz, and you're listening to How I Built,
this from NPR.
Hey, welcome back to How I Built This from NPR.
I'm Guy Raz.
So it's the late 1990s, and Carla and Rodolfo are trying to get bio-natured pastas and jams and
olive oil into small food co-ops across the country.
And they're also trying not to lose all their money in the process.
And then?
A major organic food distributor called us and told us they wanted to carry your products.
How did they find out about it?
these food co-ops requested that they pick up the product wow yeah wow and so basically if you can get your
product in enough retail stores the retail stores can request that the distributor carries your product
and that's what happened to us and once that distributor carried our products a food broker
called us and asked if they could represent us and then things just started to take off
And the idea would be that people who were looking for more sort of whole grain, wholesome pastas would just discover it on the shelves.
Yes.
And a lot of people started to buy the semolina pasta because we pressed it with bronze dyes.
It was made in an old pasta.
I mean, it was really good quality.
Because bronze and bronze dyes, that's what makes pasta have those like those microscopic ridges in them, right, that holds the sauce.
Yes.
Otherwise, it just slides.
The sauce will slide right off.
slides off. Yes. And I organized my company in a way that we were able to market the product.
What did you do? How did you do? Tell me some of the things that you remember doing to market the
product. Well, basically, when you start to sell the product, there's all of these, you know,
sales and promotions that you have to do. And we were getting charged back. So much money. It was
becoming hard to make money. And when you take charge back, you were having to pay the supermarkets,
It's the money that you essentially were discounting to the customers, right?
Yes.
Yeah.
That's actually how it works.
Like when there's a discount of the supermarket, the supermarket's not giving you a discount.
It's the brand.
And then they still have to pay the supermarket the full price that it normally would retail for.
And if you don't have a way to control that, it just becomes unreasonable.
And it can destroy, it can completely destroy business.
Yes, because you don't want to say no, but you have to sometimes.
Yeah.
You know, you have to be in charge of how you're spending your money.
So there were must have been times where you were selling the pastas for less than you were paying for them or around the same price.
It was tough. Let's just say it was tough.
So part of it was just discounts.
And then what other kind of marketing were you doing?
Well, to believe it or not, I actually answered customer service emails for like five years and really connected with our customers.
And I think, I don't know, I personally felt like it made a difference.
You know, I would just, if we made a mistake, I would say, yeah, we made a mistake.
I'm sorry.
Or I would give them a glimpse of the education I had on food.
And they were like, oh, my God, this is the best customer service I've ever gotten.
But how did?
What explains the fact that people were finding out about it?
I mean, it's one brand of pasta on a shelf of 40 brands of pasta.
What explains the fact that people found out about it?
I mean, I'm assuming you weren't advertising on television or in magazines.
You weren't on Oprah.
No.
What was it?
Well, there is a large organic trade show in California called the Natural Products Expo West.
Yeah.
In Anaheim, famous one.
Yes.
And we had begged this manufacturer to make the first organic balsamic vinegar on the market.
And we went to the trade show and we exhibited these products.
And at a certain point, this guy came by and he was from Spectrum Organics and he was the founder, CEO.
And he said, I'm going to send a friend of mine, you know, a guy that works at our company by to talk to you about this organic balsamic vinegar.
So his president, Neil, came by and said, you know, we'd really like to partner with you on this.
product and sell it under the spectrum brand.
So he came to Italy and we visited the factory and then...
Well, you made an agreement with him? You said, sure, we're happy to do it.
Yes, heck yes.
With the balsamic vinegar.
Yeah, yeah, yeah, sure.
Yeah.
So he came to Italy and we rented this minivan.
We just randomly drove around Italy and stopped wherever we felt like stopping.
And his wife and him were kind of bickering in the car.
So I said, hey, let's switch places.
So she sat in front with Rodolfo, and they got along so well.
And I sat next to him, and at a certain point I turned to him and I said,
Neil, I really need to find a sales guy.
And he said, somebody called me the other day.
I think he'd be perfect for you.
Let me get his name and I'll give it to you.
So when we got home to Connecticut, I called this guy.
And basically, I sent him a package and our price list.
And I said, I really need help with these trucks.
What did you send him? You sent him pasta and what else? I think we had tomatoes at that time and olive
oil and everything. Right. And the next day I got a letter from him and he said, I love your line. I want to work for you.
Wow. He had a lot of experience and he really helped us grow the brand. And so it took, I'm not sure how many years, but bio-nature became the number one organic selling pasta in the United States.
Let's just be clear about that for a sec. That sounds great. It sounds amazing. It's a huge achievement.
But I have to imagine, by the time it became the number one organic pasta brand in the U.S., let's say, in the early 2000s,
that's a tiny sliver of the pasta market, right?
I mean, it's teeny tiny sliver.
I've always been humble, so I never was like, oh, my God, I'm so great.
You know, I'm the number one pasta.
But the people in Italy, you know, the success really went to their heads, and they were the total opposites of us.
They were excited about how well the product was doing in the U.S.
it was doing better in the U.S. than it wasn't Italy?
Much better.
Because in the U.S., this was something interesting, organic, Italian pasta, whereas in Italy, it was just pasta.
Yes.
But did it occur to you at that point?
Like, maybe we should be doing our own thing, or were you just perfectly happy kind of being the bio-nature outpost in the U.S.?
I was trusting and we actually didn't even have a contract, which is crazy?
And at that point, things were getting a little, I noticed that these guys were, you know, they had brought on partner investors.
The Italian owners of the bio nature brand, okay.
And they opened a new factory and it was beautiful, but I was like, how are they going to pay for this thing?
You know, I was sensing that there were signs that they were overspending.
So what happened?
I mean, did bio nature, let's just say they were going to go out of business that would obviously affect.
you guys because you will not have a product to sell in the U.S.
We would have lost everything.
I mean, and I knew that.
And at the same time, Bio Nature weren't getting along with their partners.
So they were interested in a distribution agreement, but also a licensing agreement that we could start if we wanted to because they figured if things went bad with their partners, we could take control of the brand and they would get a royalty payment.
And were you guys at that point? Because now we're, this is around, I think, 2008 and the financial crisis is hitting. I mean, was your business doing really well? Were you guys financially secure and all those things?
I think we were surviving. I mean, we were about maybe 15 million in sales and things were okay.
But you had, I mean, you weren't banking 15 million bucks a year, right? I mean, no, no. You know, I have an accountant.
who's been my financial advisor from day one.
And I walked in, I told him my story.
And he looked at me and he said,
Carla, you're really bright.
I think you're going to be successful.
But you're going to have to accept that you're not going to be able to take money out of this company.
You're just going to have to keep reinvesting your profits every year.
And that's what I did.
So when this company, BioNature, started to come apart,
and you guys very wisely made in agreement with them that if it did fall apart,
you would continue to have the license and pay them a royalty,
that must have been really stressful
because you would invest it at this point 10 years more in this business.
Yes, it was a hard time for my family.
My kids were six and three,
and my older daughter was always like,
why do you have that face, Mom?
I'm like, oh, just thinking about work, you know,
or what are those bad people doing?
You know, they didn't understand,
but it was evident that we were in base.
trouble.
And you, at the time, even though you had a house in Connecticut, you decided that you wanted
to move back to Italy and live in Italy, right?
Well, we just had finished a house which I had bought by the skin of my teeth.
And we packed up our bags and went to Italy because now we had to find people to make
the products right away because there was no more factory.
Wow.
So we went there and found new factories.
and suddenly realized that the pricing that we had was very unfair.
And so when we went direct, we made a lot more money.
Because the price that they were selling it to you was actually...
Totally unfair.
Yeah.
Totally unfair.
So I guess at this point, Carla, I should explain kind of a complex situation that you kind of found yourself in.
Because from what I understand, bio-nature, right, they were having problems.
They, some of the owners of Bio Nature made a deal with other, another group of Italian business owners to allow them to license their products in the U.S.
Basically, trying to cut you guys out, even though you and Rodolfo had built up the brand in the U.S.
And so you, you guys filed the lawsuit.
Yes.
And I mean, anybody listening to this knows that a lawsuit is super stressful.
and takes a long time.
It took years and it was very expensive.
And I did actually hire a top lawyer because I didn't want to lose.
Because I didn't even not want to lose because the licensing part was a no-brainer.
I wanted to prove that they had held us back and caused us to lose a lot of profits so that we could actually buy the brand.
You need to just buy them out because what was the point of promoting the brand in the U.S.
and all the work you had done for the previous 12 years
if you didn't have a ownership, some ownership.
Exactly.
God, I cannot believe you worked with them
without a contract for almost 10 years.
Anyone who's listening, do not do that.
Yes.
Right, because you were basically, I mean, they had a great deal, right?
And again, I mean, it sounds like there was a friendship.
You'd met these people.
You liked them.
They liked you.
And then you were promoting their brand.
Like if I started a kombucha company called Guys Combucha and I found some young French college students, I was like, yep, you guys go promote it and I'll, you know, I'll sell it to you and you guys can get a cut of it in France.
And then they just spend the next 10 years promoting guys kombucha in France.
Like I've got a great brand in France.
I mean, that's basically what they had.
Like I said, I.
Bio nature.
Like I said, I had no, I really had no idea what I was doing.
And I didn't really have any qualifications to even ask.
You know, I felt like I couldn't even ask for a contract in the beginning.
And then by the time I didn't, it just, we were so busy working.
I never really, never really crossed my mind.
So, all right.
So now you've got this lawsuit, which is super stressful.
And you have to run the company.
And you've got two kids.
And they're in school in Italy.
How are you doing all that stuff?
It's a very difficult time in my life.
And, you know, just the children, you know, my daughter was like,
where's my yellow house? Where are my toys? And renting an apartment and just buying everything all over again. It was tough.
So I imagine at this point, you are dealing with a lawsuit. You're dealing with this stress of potential competitor distributing your brand in the U.S.
And at this point, you don't yet own the brand. Today you do own it, but at that time you did not own the brand, bio nature.
Right.
Did you start to think I got to get some control over something?
Because there was a possibility that you would not win that lawsuit, and then bio nature would be out of your hands.
Yeah.
We would talk about it all the time.
Do we switch the brand out?
You know, we didn't know what to do.
Yeah.
And one day I said, I'm going to start a new brand.
I told everybody in our company, and they said, you're crazy.
Because you'd already spend all this time building up the brand bio nature.
Yeah.
But I said, I'm.
really the one who built the bio-nature brand. I can do it again. And I learned a lot in my life.
I think I was 40 when I started Jovial. And someone had said to me, oh, it's your 40th birthday.
Think of what you want to accomplish. So I thought about it. And I thought, you know, I want to do
something that really comes from within. Did you come to the realization when you start a jovial or when you're about to start jovial that you had to do this?
that relying only on bio nature was actually quite dangerous.
That in order to actually do something that was less dangerous,
it's almost like you had to start jovial.
I had to.
I mean, I had no choice.
I wasn't going to switch out the brain.
It was just too weird.
I mean, I had to start over.
And I really wanted to do something that I had created
because I knew that I was a big part of the bionage.
future success. And even though those products, a few of the products were lined up before I got
into it, I feel like I improved them later and thought I'm good at what I do.
So you're starting to think about a brand. Meantime, one of your kids has some serious health
problems, right? Is Julia, your older daughter?
Julia, my oldest daughter. What's going on with her at the time? She had food sensitivity
since she was born. It just kept getting progressively worse to the point.
where she had a lot of symptoms and just looked very unwell.
What was, I mean, if you don't mind me asking, what kind of symptoms?
Not, not at all. She had stomach discomfort.
She had swollen lymph nodes. She had huge tonsils. Her nose were plugged. She'd often get bronchitis.
And then she developed asthma. And then her hair started to fall out in clumps.
I mean, and this is, she was how old was she?
She was seven.
This started to happen with more frequency when you were in Italy.
Yes, because we got here and we were living with my mother-in-law, and it was all, you know, bread, pasta.
Yeah, and literally after two weeks, she had a severe asthma attack.
So I'm assuming you went to the doctor to find out what's going on.
We did.
They tested her for celiac disease because that's pretty prominent in Italy.
And it came back negative.
Came back negative.
I did not know celiac is prominent in Italy.
Italy loves people with food and they regard celiac disease as a serious disease.
So, you know, people are trained in restaurants, certified.
They just have a complete respect.
Like, if you can't eat wheat, they feel bad for you.
They don't feel like, oh, yeah, sure, you know.
Wow.
So she came back from a celiac test and she was negative.
So that means that she was not allergic to gluten, but it didn't mean that gluten wasn't maybe connected to some of her health issues.
Right. There is a famous homeopathic doctor in my town. So we got her in there and he looked her over and he said, I believe she has gluten sensitivity. It's not celiac disease. But if she stops eating weight, I think all of her symptoms will go away.
So you go on a gluten-free diet. Right? You stop eating. And let's be honest, gluten-free bread. I'm sure there's some great and I know people are going to be listening.
and I'm going to start sending me loaves of gluten-free bread.
But I haven't found one that is good as not gluten-free bread.
Let's just be honest.
Regular bread.
It's not great.
It's really hard.
And so, but in the meantime, this is, from what I understand, this is like 2007, 2008,
you come across a variety of wheat called einkorn.
Yes.
Why did you come across iron corn?
Were you searching for, like, an alternative wheat to try for your dog?
daughter? Well, you have to know that I'm a food manufacturer. So I educate myself in food. So when the doctor said she can't eat
wheat, I immediately started to research wheat. And I read about things that had happened to wheat and how it was
hybridized. And then how in the 1940s there was the green revolution where they were breeding it to
increase yields and how they had dwarfed it with cobalt radiation. And I was like, oh my God,
And I wonder why my daughter can't digest this wheat.
And you're thinking, what?
Maybe I can find wheat that's not hybridized?
Yeah, maybe I can find the oldest wheat that there is.
So my husband is really our research and development.
I was like, find something, please.
Because when I see somebody who's not well, I don't believe it's their fault.
I feel like there's something wrong with what they're eating.
And, you know, it became my daughter.
so I was never going to stop until I figured out what to do.
And I told my husband, find the oldest wheat that there is in existence, and let's try it.
When we come back in just a moment, how Carla helped bring Eincorn out of the shadows and onto the shelves of stores.
And how she began to market jovial with one of the most labor-intensive ideas you can think of,
inviting a bunch of people to a cooking retreat in Tuscany.
Stay with us. I'm Guy Raz, and you're listening to How I Built This from NPR.
Hey, welcome back to How I Built This. I'm Guy Raz.
So it's around 2009, and Carla and Rodolfo are talking about starting a new pasta brand.
And they're also starting to learn about an ancient form of wheat called Eichorn.
So we looked up the story of Eichorn.
being found frozen in the stomach of Otzi, the Iceman, the frozen mummy that was found in the Alps.
Yeah.
There's a museum here. We immediately went to the museum with our kids, and there was a couple of grains that were frozen on his coat that looked exactly like a wheatberry from today. It was amazing.
And we found an association in northern Italy that after he had been discovered, they got grants from the European Union.
to figure out everything they could about einkorn.
And with a local farmer, they started to replenish these einkorn seeds.
Wow.
So a couple questions.
First of all, it sounds like a German name, Eincorn.
It is.
It means one grain because there's only one grain attached to the stock at a time.
It looks different than regular wheat.
So basically, this wheat was thought to have been extinct and was resurrected?
Yeah, there's a couple hundred acres, some in France, some in France, some in
Germany, you know, turkey where people still grow it.
So you come across this grain and what did you do?
Did you, I mean, was it available?
Could you just buy a bunch of it and mill it into flour?
No.
So we, well, basically, we made an appointment with this researcher.
We listened to the whole story, which was fascinating to me, the nutrition, the versatility.
You know, it was just, I was like, oh, my God.
So at the end of the meeting, I said, I believe that I can sell this product in the
United States, can you give a seat? But how did you know? I mean, even though it was less hybridized,
you thought, wait, this might be, might be a way to get people who are not celiac, but still gluten
sensitive, to still enjoy wheat, because this is an heirloom, pure non-hybridized wheat.
It's more than heirloom. It's ancient, the most ancient grain that there is. So nobody touched it.
It's pure. But I run my business by intuition. You know, my head said, go for it. Yeah, I did.
So how did you get your hands on it to start experimenting?
Because you're a baker, you're a cook.
Yeah, so there was, I found a little mill that had some in northern Italy, and I got some,
and then I put Julia on this clinical trial, basically.
She either ate a meal with Eincorn for lunch, and then gluten-free, we switched back and forth.
What were you making?
Ein-corn, what?
I started to make bread.
And, you know, cookies and whatever.
Anything, everything.
And was it harder to work? I mean, is iron corn flour, does it work the same way? Was it easy to kind of work with and turn it into a nice bread loaf?
It wasn't. My kids still talk about the first loaves were like bricks. Because basically, it absorbs less water than wheat. So I would keep adding flour to make it feel like the texture of regular. Because I already knew how to make sourdough. And then when I would bake it, it wouldn't rise. And it was terrible. And then this one week, we went on vacation. And I took the flour.
flour in the starter, and there was nothing in this kitchen that we were in. So I mixed up the dough,
and it was really late, and I was tired. And so I just decided to add more water. And then the next day,
I kind of plopped it in this pan. And oh, my God, the best bread came out of the oven. I was like,
that's the trick. You had a wet dough to throw into the pot. I didn't add as, it's still way less
water than a regular loaf of bread, but it was enough to get the bread to rise well. And you didn't
knead it, basically.
No, it's kind of like a no need bread.
A no need bread.
I gotcha.
And this flour was, I mean, it's still wheat, right?
But it's different because what it was like?
It's higher in protein content?
It has a very weak gluten.
So there are certain types of glutenins or proteins in all other kinds of wheat that
Eincorn does not have.
So like pizza made in Naples is they use like double O flour.
or like that has a very high gluten.
Yeah, it's chewy.
That's where you get chewiness.
Right.
Yeah.
But you can still make delicious pizza and everything with Eincorn.
You just have to learn how to do it.
And Eincorn, to be clear, is not gluten-free.
We should make.
It is not gluten-free.
You can't eat it if you have celiac disease.
Right.
Okay.
So you start experimenting with this and you're making iron corn everything,
like Eincorn bread and pastas and pies and stuff like that for Julia.
and what happens? Do her symptoms go away?
She started to feel better in about two months, and then progressively better.
It took about two years for everything to go away.
All right. So now you know that you have something that you want to develop into a brand.
But who's growing iron corn? Where do you get it?
Well, so basically asked this researcher if I could have seeds, and he gave us the name of a farmer,
and he said, we don't sell seeds, but if this guy's willing to share with you, go for it.
So everybody likes my husband.
He drove to the farm.
They became friends.
The guy said, okay, I'll give you the seeds.
And then that weekend, we had a school end of the year dinner.
We sat across from this guy.
We started talking.
He said he was a wheat farmer.
And I was like, hey, you're interested in trying something new?
And he said, sure, I'm not making any money growing wheat.
Talk about, wait, just for a moment. Just talk about a moment of luck here. It's an elementary school dinner and the guy you're talking to is a wheat farmer and you happen to be, you haven't have a wheat problem that you need solved. And how often do we get to just sit across a table from a wheat farmer who we randomly meet?
It just fell into my lap. Yeah. And he wasn't only a wheat farmer. He was like the best wheat farmer I've ever met because he was going to grow that wheat no matter what. I mean, we had no idea how many seeds you planted per acre. Like we didn't know.
anything. And I think we planted 50 acres the first year. And I love this farmer because he would come,
in Italy, you can pick your children up for lunch at elementary school. He would come in a gigantic
tractor to pick up his daughter for school. And I would be like, there's my farmer. And he would
just every once in a while say, you guys got to come to the farm because I've never seen anything like
it. It's like totally different. I don't know if it's going to make it. And,
It did, and we harvested it.
And from what I understand, by the way, from reading about this, the yield is like a fifth of the normal yield for wheat.
So, like, you might have 50 acres of this, but, like, it's a fifth less than you would get from hybridized normal wheat that most of us eat.
It's nothing.
And we've had to save the seeds every year.
We started with this original variety, which will never change.
So we've had to manage everything.
It's a huge project.
All right. Meantime, you are starting, you decide to start a new brand called Jovial.
You're going to continue to distribute bio-nature in the U.S., but you're going to start this new brand Jovial.
And Jovial was going to be built around Eichorn and gluten-free pastas.
Yes, a lot of advisors said, don't do anything but Eichorn.
You're the Eichorn person.
And I'm like, it's going to take years.
To get people to know what it is, yeah.
I can't do that.
I need to come up with, you know, something else.
Yeah, yeah.
So you started, when you start out with Jovial,
you didn't just start with the Eincorn pasta,
but you also had like rice pastas,
like full-on gluten-free pastas?
Yes.
I didn't want my daughter to be eating a ton of starch and gums
for the rest of her life.
I wanted to just be flour.
So I've always tried to make gluten-free foods
without those added ingredients.
So the pasta factory that makes our pasta actually started making gluten-free pasta in 1970.
It was a no-protein pasta for people with kidney disease, and they tweaked a machine,
and they got in on the gluten-free pasta really early, and they're really good at it.
So I said, let's pull out all the stops.
Browns, dies, slow-drying, everything.
And, you know, who's going to do that for, like, who really cares about gluten-free people?
Well, I did.
You wanted a good pasta.
Yeah.
You wanted the bronze, because that's more expensive, right?
Because the most pasta we eat in the U.S., probably even in Italy, is just mass-produced and it's not extruded through bronze dyes that leave those, that like nice textured pasta.
If you want to buy it, you can go and buy it.
This is more expensive.
Yeah, they use Tuflan, so it's like a non-stick pan.
It just slides right through.
But you wanted gluten-free pasta to have that texture.
to hold the sauce?
I wanted the gluten-free pasta
would be as close to regular pasta
as I could possibly make it.
And what did you start with? You start with rice.
Brown rice.
Brown rice. Okay, you start with brown rice.
You know, you need the brown rice to get it
a little bit more flavor,
to be closer to wheat flavor.
Got it. Okay.
So I think in 2010, Jovial was born,
and now you've already had this distribution network
because through bio nature.
So I have to imagine it wasn't that hard to get your products into Whole Foods and to other health food stores, right?
So were you able to get the Eincorn pasta into Whole Foods pretty quickly?
We did.
They took it nationally.
And it was actually not too hard to get the products in distribution.
But unfortunately, they did not sell.
They didn't sell.
People didn't know the brand.
And I was surprised by that.
I was surprised.
Because you thought consumers are like me.
They're going to look at the labels.
going to see there's high protein content. They're going to see there's a high fiber content. They're
going to want to try this. But people are not like you. They don't do that in the grocery store.
They walk by things a couple of times before they pick it up. Yeah. I mean, I think Americans are,
you know, they like, they're faithful to their brand. So once you get them on your side, it's good.
But it's hard to get them to stop buying whatever they're buying and try something new.
So it did not do well. I think it took six months for Einkhorn to be off the shelf. But they
They kept the other products.
What were the other?
Oh, the brown rice pasta?
The brown rice pasta.
Yeah.
So they dropped iron corn pasta, and that must have been kind of a gut punch.
It was, but we also had a lot of people that were embracing the flour.
They wanted to bake at home with something that they felt was pure.
So it was this product that we were growing in a different way than our usual channels.
So you were selling iron corn flour, like all-purpose flour, at Whole Foods?
No, we were selling it direct.
direct to consumers.
Yeah, and a lot of people, the word started just spreading.
In the meantime, you're not getting traction with the Einkorn pasta at Whole Foods.
Pretty soon after Whole Foods dropped you, from what I understand, you decided to offer cooking retreats in Tuscany.
Like, for people to come to learn how to cook with Eincorn flour, you started to, like, host people and teach them how to do this, right?
Yes.
And the idea was that if you could just get people to see and to hear the story, then more people would know about it and it would take off?
Sometimes I would sit with marketing and I would tell them stories and they were like, oh, if people could just hear this, they would buy our product.
So I started to think about it and I said, I'm going to try this.
So I think the first two times I had no idea how this would go.
So I didn't, I wasn't going to teach the classes.
I paid an influencer who was popular.
popular in gluten-free to come and do it.
But she also promoted the trip, and that's how people came because they didn't really know us too well.
This was a food blogger who was influential in the gluten-free world, and you said, hey, come, and we want to show you what we do.
Yes.
She was called gluten-free girl at the time.
And basically, we all live in the same big villa, which is beautiful, and it's a few steps from the pasta factory.
So I would invite, you know, important buyers or, you know, people also in the industry to come and take them on a tour of the pasta factory.
Then we would have a class every other day, free time in between.
And after class, we would make a traditional Italian dinner that everybody loved.
But when we first started, I worked so hard.
I'd wake up at 4 o'clock in the morning to have breakfast ready by 7 because everything was fresh.
I wouldn't sit down until midnight.
I mean, I basically would sleep for four hours.
And this is like manual labor.
You're like cooking.
But we learned how to get better at it.
And I just learned that I feel like I have a gift for this type of teaching.
I know a lot about food.
So when we're in the cooking class, their eyes are just on me.
You know, they love it.
I'm just wondering, Carla, from a marketing perspective, I mean, you were really busy.
You're running BioNature.
You're starting this new brand jovial.
And you need to get the word out about iron corn.
Like it doesn't seem super efficient to start a food retreat and to spend your free time, which probably had almost none, teaching just 20 people at a time how to cook with iron corn.
It doesn't seem like a particularly efficient way to market your product.
But just think of all the people that would see that on social media and want to go but not be able to go.
Yeah.
And I've always wanted my business to be my own.
You know, I want to do what I'm good at.
Like, staying true to yourself is the best thing that you can do in a business.
I don't copy people.
I just do what I feel like is important.
It is true to me.
And that was something that I have that's unique.
And once I started doing the getaways, I would hear people talking about everything.
I got to know the gluten-free consumer up close and personal and understand what was missing in their lives.
And I also connected with them on a deep level.
And I've had people come back six times.
Yeah.
It's just, it's amazing to me that you decided to do this, which turned out to be smart because it was a way to get the word out about the food.
But like this is not, I mean, when you look at like your P&L, right, for your business, this is not a money generator.
You can go on these retreats now and they're, you know, they're not bargain basement cheap.
But I can't imagine you guys are making really making money.
of these things. We try to break even. My business has never been about money. If you looked at the
margins on Eincorn, they never would have happened unless I was crazy. But I always felt like,
you know, that first promise, like I am going to honor my consumer. If I did that, the money would
follow. When did you guys first, I mean, you started this business with your brother as a partner
96 or something. When did you become profitable?
I think we were profitable after the third year.
Not immensely profitable.
And I think we had two years where we lost money.
But we've run a tight ship.
I mean, we had a very small warehouse that we rented for $3,000 a month until 2014.
And we stretched that space.
We outgrew that seven years before we moved out.
I think that in maybe 2012 or 2013, I think America's,
Test Kitchen named your gluten-free pasta, the brown rice pasta, the best in the U.S., which I have to
imagine just like was a huge boost for your business, for the jovial brand.
They actually did it a couple years in a row, and they marketed that a lot, and it really did.
It was a turning point for our pasta.
And that really, did the gluten-free pasta really begin to drive the jovial brand?
Was that the engine that kind of helped it take off?
Yes, and it totally does today.
too. It's our best-selling product.
So as you started to gain more traction through the gluten-free pasta, did you start to see more
traction through the Ein-corn pastas?
Yeah, I think we did. We introduced tomatoes, cracker, Einkorn crackers, cookies.
And then because I have this passion for products packed in glass, we also came up with
beans. And last year, we introduced a grain-free pasta, which has
taken off like you can't even believe.
Casava pasta.
Yes, because I feel like if I can create a food that can make a difference in somebody's
life and fill a void and do it well, then that's what I have to do.
So grain-free was becoming popular and I felt like I could do this well with no added
ingredients, nothing, just cassava and water. And that product has taken off way.
faster than brown rice pasta. It's really, really doing well.
So now the brand, Jovial, you're still based in Connecticut, right? It's the headquarters are in Connecticut.
Yes. We have a warehouse and an office.
But you make all of your things in it. All your products are made in Italy. Most of your things are, your products are made in Italy, right?
Everything is currently made in Italy, but we do have about five years of new products.
and some of these products will have to be made in the United States
because they're not products we can make in Italy.
So I'm very excited to, you know,
I'll finally have a product that's made in the USA, which I'm proud of.
We should mention, by the way, you did win that lawsuit eventually,
and you did, were able to buy out the bio-nature brand,
and it is now yours. You own that brand.
Yes.
When did Jovial kind of begin to become a bigger brand than bio-nature, if it is?
It is.
When did you start to notice jovial kind of overshadowing bio nature as a brand?
2019.
2019?
Yes.
You know, so many companies, we've, so many businesses that we've had on the show, the founders, some of the businesses are totally privately owned or founder owned.
Some of them got to a point where they could not actually scale without outside money.
Like because a Walmart or a Target said we need your product.
And it meant that they had to like quadruple output.
And cash flow alone could not fund that or finance that.
How would you deal with that?
I don't spend money unless I have it.
So if I want to do a project, I make sure that we make the money that we need to cover it.
Because you can choose what supermarkets or chains or whatever you present to.
You don't have to say yes to everybody.
That's how we do it.
we have an order of priorities and work down that list.
I don't need to double my sales.
I don't need to sell 200.
I mean, if I do, that's great.
But it's got to happen in a manageable way.
And when I hired our new sales guy, I told them, you know, you might be able to totally go over, you know, the sales goals that I'm going to give you.
But I don't want to grow faster than that.
I don't want to put myself in a position where I'd need to ask for money.
Over the years, I mean, I have to imagine that you've been approached by people.
who want to invest and want to kind of scale this and make this into like the, you know, the
Borilla positive organics and, you know, whatever.
And is that attractive to you?
Is there anything about, I mean, is that an interesting thought to turn jovial into like
the burrilla of organics?
Absolutely not.
I mean, I have worked so hard.
I can't even tell you to stay independently owned.
And I just want to keep continuing to be privately owned and be able to hand this down to my
children. Yeah. What would happen? I mean, I've asked this question to Gary, Erickson,
Kit Crawford, the owners of Cliff Bar, because they own, they started it. Yes.
And, you know, I've asked him the similar question. What happens if your kids don't want to run
this company one day? Well, we've talked about it recently, actually, and I believe they do. They
might not run it from day to day, but they are totally against selling.
our company. So I've kind of set up a management team last year because it got too hard for me.
I couldn't do everything anymore. And I feel like we're growing the infrastructure and everything
could run smoothly and they could live happily ever after. But here's my daughter.
She actually developed a product that I think is really going to be successful and we're trying
to get it produced.
Is it a, is it come in a jar or does it come in a box?
It's actually a bread product.
Oh, interesting.
So maybe it comes in the freezer section.
Maybe.
Maybe.
Maybe.
Maybe.
I think you'll like it.
Yeah.
I think so.
And by the way, what role does Rodolfo play with the company now?
He manages every factory except for the pasta factory.
And he manages the farmers and he manages.
research and development.
He also taught me a lot.
We've worked together from day one.
He's a totally different personality than me.
So there is this Italian side to the business.
And if I was the only person here,
we never would have succeeded because he's more just very humble,
sweet man.
He's just nice and kind.
He has patience.
And he also had a different approach.
approach to running a business. Like when we first started to hire people, he couldn't believe that
people had to pay for health insurance. So from day one, I've always paid a hundred percent of
every employee's health insurance and covered every expense because we have this European kind of
sensibility to things like that. So he's taught me a lot. I mean, he taught me a lot about food.
He's kind of a behind the scenes quiet person who really has made a difference.
When you think about all of the struggle that you went through, you know, starting the Piedini place and mistake and shutting it down and going back and forth to Italy and then back to America, I'm back to Italy.
And then, you know, and all that just an incredible tragedy. I mean, your father, your mother, Rodolfo's brothers and then the lawsuits and the, I mean, just there's a lot of struggle there.
I don't know, when you think about that, do you think, yep, that's just part of the journey?
Or do you think, God, that's kind of crazy.
I don't know how I made it through.
I think I think both.
Sometimes I think I've had a full life.
I mean, I've lived every experience, not every experience, but I've lived a lot of experiences.
And sometimes my husband and I talk about it, like, how did all this happen to us?
But I think we've just, most people have tragedies.
We've had a lot of them.
But I think it's shaped our lives.
And it's really made me more sensitive to helping others.
When you think about your journey and what happened and where you are now,
how much do you attribute that to your hard work?
And how much do you attribute that to just luck?
Well, I was lucky to get into the health food industry early, and I've definitely worked very, very hard.
But I've had this very strong intuition or inner voice that has really guided me through, and I've listened to it.
And I think that has been important.
That's Carla Barlucci, co-founder of Jovial Foods.
On May 22nd, Carla, Carla,
passed away unexpectedly after a brief illness.
Carla's husband Rodolfo will continue in his role at Jovial, and this month, their daughter
Julia, who was the inspiration for the brand, will be officially joining Jovial to help run the
family business.
Thanks so much for listening to the show this week.
If you're not yet a subscriber, please do subscribe wherever you get your podcasts.
If you want to write to us, our email address is hibt at npr.org.
If you want to follow us on Twitter, we're at Guy Raz or at How I Built This.
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That's at How I Built This NPR or my personal account, at guy.org.
This episode was produced by J.C. Howard with music composed by Rumtina Arabley.
It was edited by Neva Grant with research help from Dareth Gales.
Our audio engineer was Patrick Boyd.
Our production staff includes Casey Herman, Rachel Faulkner, James Delahousie,
Julia Carney, Farah Safari, Liz Metzger, Janet Ujong Lee, and Annalise Ober.
Our intern is Harrison V.J. Choi, and Jeff Rogers is our executive producer.
I'm Guy Raz, and you've been listening to How I Built This.
This is NPR.
