The a16z Show - Critical Minerals: Mining for the Industrial Future
Episode Date: July 23, 2025It can take more than 15 years to permit and build a new mine in the United States - yet nearly every modern technology we rely on, from smartphones to fighter jets to AI data centers, depends on a st...eady supply of critical minerals.In this episode, Erik Torenberg is joined in the studio by Turner Caldwell, founder of Mariana Minerals, along with American Dynamism general partner Erin Price-Wright and partner Ryan McEntush.Turner spent nearly a decade at Tesla, working his way upstream from factory design to battery materials and mining. Now, he’s building a new kind of mining and refining company - vertically integrated and software-first- designed to meet the demands of our industrial future.We get into why the industry is so broken, what it actually takes to turn rocks into usable materials, and how the U.S. can rebuild its capacity to mine, refine, and manufacture the things that matter most. Timecodes: 00:00 Introduction to Critical Minerals00:45 The Importance of Mining in Modern Technology00:58 Meet Turner Caldwell and Marianna Minerals03:02 The Mining and Refining Process05:10 Challenges in the Mining Industry07:11 Turner's Journey from Tesla to Marianna15:31 The Role of AI and ML in Mining22:00 Geopolitical and Talent Pool Dynamics23:46 Challenges in Junior Mining Exploration25:30 Mariana's Product and Approach25:47 Leveraging Technology in Mining and Construction28:29 Optimizing Refining Processes with AI37:31 The Importance of Critical Minerals41:18 Permitting and Regulatory Challenges46:08 Future Strategies and International Expansion46:53 Conclusion and Future Outlook Resources: Find Turner on X :https://x.com/tbc415Find Erin on X: https://x.com/espricewrightFind Ryan on X: https://x.com/rmcentush Stay Updated: Let us know what you think: https://ratethispodcast.com/a16zFind a16z on Twitter: https://twitter.com/a16zFind a16z on LinkedIn: https://www.linkedin.com/company/a16zSubscribe on your favorite podcast app: https://a16z.simplecast.com/Follow our host: https://x.com/eriktorenbergPlease note that the content here is for informational purposes only; should NOT be taken as legal, business, tax, or investment advice or be used to evaluate any investment or security; and is not directed at any investors or potential investors in any a16z fund. a16z and its affiliates may maintain investments in the companies discussed. For more details please see a16z.com/disclosures. Stay Updated:Find a16z on YouTube: YouTubeFind a16z on XFind a16z on LinkedInListen to the a16z Show on SpotifyListen to the a16z Show on Apple PodcastsFollow our host: https://twitter.com/eriktorenberg Please note that the content here is for informational purposes only; should NOT be taken as legal, business, tax, or investment advice or be used to evaluate any investment or security; and is not directed at any investors or potential investors in any a16z fund. a16z and its affiliates may maintain investments in the companies discussed. For more details please see a16z.com/disclosures. Hosted by Simplecast, an AdsWizz company. See pcm.adswizz.com for information about our collection and use of personal data for advertising.
Transcript
Discussion (0)
Critical minerals fundamentally underpin everything that we do every day.
It's in your phone, your AirPods, your screens, your laptops, everything that we use,
how they're refined and how their mine.
That all happens in the background.
There's not that many massive markets left that have been sort of like largely untapped by technology
and mining sort of screams, one of the largest markets in the world.
This is the intersection of geopolitical urgency in tech.
Now we have technology that can actually go and disrupt this,
but also as a talent-based, hard-tech companies,
working in sort of dirty spaces,
willing to go out in the field.
So now is the time to build this company.
It's a huge problem.
We have to figure out how to address it.
And that means investing in mining in the U.S. again.
It can take more than 15 years to permit and build a new mine in the United States.
And yet, nearly every modern technology we rely on,
from smartphones to fighter jets to AI data centers,
depends on a steady supply of critical materials.
Today, we're joined by Turner Caldwell, founder of Mariana Minerals, along with American Dynamism General Partner Aaron Pricewright and partner Ryan McIntosh.
Turner spent nearly a decade at Tesla, working his way upstream from factory design to battery materials and mining.
Now, he's building a new kind of mining and refining company, vertically integrated in software first, designed to meet the demand our industrial future requires.
We get into why this industry is so broken, what it actually takes to turn rocks into usable,
materials and how the U.S. can rebuild its capacity to mine, refine, and manufacture the things
that matter most. Let's get into it. As a reminder, the content here is for informational purposes
only. Should not be taken as legal business, tax, or investment advice, or be used to evaluate any
investment or security and is not directed at any investors or potential investors in any A16Z fund.
Please note that A16Z and its affiliates may also maintain investments in the companies
discussed in this podcast. For more details, including a link to our investment,
Please see A16Z.com forward slash disclosures.
So Turner, you're coming out of stealth with $85 million raised.
Why don't we get into what are critical minerals and why do they matter?
Critical minerals fundamentally underpin everything that we do every day.
And that's why we're personally really excited about it.
But it's not just aerospace, energy, renewable energy, battery energy storage systems,
the massive growth in AI that's happened in the last 12, 18, 24 months, and defense, obviously.
But it's also everything that we use every day, right?
It's in your phone, your AirPods, your screens, your laptops.
And so it really crosses everything that we use.
But where they're produced and how they're refined and how their mind, that all happens in the background.
And so it's something that really does need to be brought to the foreground,
something that we need to support more and more of.
And it's a long chain to go from digging something up to go all the way through,
to something that can actually be deployed in an end product.
And so excited to talk about that.
Well, I'm going to get into, how do we turn rocks into batteries or magnets?
And why is that so important?
Yeah, so it starts with mining, obviously.
Well, it actually starts with expiration.
Yeah, you've got to find the rocks in the first place.
That's right. You've got to find the rocks in the first place, which is hard to do.
And there's a lot of awesome companies that are working on trying to condense that timeline.
But once you do find them, you have to get that asset or that resource permitted to extract.
You develop a mining plan.
You have to mine it.
And when those rocks come to the surface, you have to separate ore from waste.
which is something that is not as trivial as people might expect.
And then you go through a concentration step.
So the ores will come to the surface.
They'll be less than 1%, definitely less than 5% concentration,
unless you have world-class deposit.
And you'll typically go through a concentrating step.
So that can be mechanical, it can be thermal, it can be chemical,
and that gives you an intermediate product.
And those intermediate products kind of move all over the world
and typically go to refining assets.
The refining operation effectively goes from anything
that is like a 10% concentrate to a 50% intermediate product.
and turns into a high purity metal.
And then you go into a specialty chemical,
and so that's this intermediate product
where you go through another chemical process
to either make a metal sulfate
or a metal hydroxide salt.
And then you will convert that
into an engineered material,
which is the next step,
and that electrochemical systems and batteries,
you'll have cathode materials
and have an ad materials,
and there the morphology
and the electrochemical performance
in the system is really important.
And then you're ready to deploy
into a battery cell,
and then you'll go into a module,
and then you'll go into a pack,
and then you'll go into a car or go into a stationary storage product.
And on the magnet side of things,
similarly, you'll get to a refined rare earth product.
And it's a long list of rare earth.
They often get bundled into one group,
but it's important to break them out.
And then the common way of making magnets,
there's a few flow sheets,
but you'll slurry it,
you'll get the right blend of the different rarest
that you're trying to put in.
You'll cast that, you'll center it,
and then you'll go through a fairly intricate
and high-precision machining process
to get the geometry that you want
with the tolerances that you need
before you can deploy that into magnets
and eventually into motors.
How specific is it for a given site, given, like, concentration and other sort of waste products?
Like, how dynamic is it? Like, is one rare earth wine going to be similar process to another,
or there's going to be very sort of bespoke set up?
It's very bespoke. And it's actually part of the problem in what makes kind of the minerals industry so complicated
is that the flow sheet, which is ultimately how you go from the ore all the way through to the refined metal,
is designed for that specific asset. You will have concentrations of impurities that you have to manage.
The concentration obviously of the target metal is different. And there's like a library of metallurgical unit operations that are kind of all stitched together to build a refining operation or a processing operation. But how those are stitched together, that's bespoke for the individual unit operation and tied to the kind of chemical metallurgist process engineer that designed the circuit in the first place. So there's a lot of like human impact on what that flow sheet ultimately looks like. But yes. And I imagine very hard to change as the nature of the ore changes as you mine a site.
That's right.
part of what we're working on and what we'll talk about a little bit later, I'm sure, is how do you design circuits that have a little bit more flexibility to be able to process or as it changes over time as you mine through the ore body? Because one mind does not actually have consistent ore coming out of it. The earth is heterogeneous. The ore grades are changing. The impurity concentrations are changing. There are different ore zones that have different properties and how they are floated or how they're concentrated, how they perform in a leaching circuit. And all of those things are custom built for a specific asset.
One more question on this. What are the types of job titles, like backgrounds of people working in this space?
I imagine for, you know, at the supply chain you just described, very different types of people, very different backgrounds, but they all have to ultimately work together.
But can you talk a little about that? Yeah, that's one of the big hard parts is you have geologists, you have geophysicists, you'll have mining engineers, you'll have geotechnical engineers, chemical engineers, chemists, metallurgists, mechanical engineers, structural engineers, civil engineers. It's the whole gambit.
Plus the long tale of workers on site who are moving things from point A to point.
That's right, which also have a super diverse skill set because you need everything from the mining engineers and the chemical engineers and the geologists that sit around to operate the asset, in addition to the folks that have to kind of manage the back office, which is something that often gets overlooked when we're thinking about successfully building and operating a complex circuit.
Did you always love rocks?
Did you always know that you were going to start a mining company?
Yeah, so kind of a funny story.
the day that I graduated from college, the urge that I had was to just move to Australia and try to find a job in a mine.
I did not act on that urge and instead started at Tesla roughly 10 years ago now.
And I started out working on factory design, factory construction.
And actually slowly over that nine plus year period, worked my way upstream in the value chain.
So worked on factory design and construction, then started working on battery cell manufacturing.
I spent a lot of time in Japan with Panasonic, who's our primary battery cell manufacturing partner,
working on incremental improvements to their legacy battery cell manufacturing systems.
The like pull has always been big things for me, like large-scale infrastructure,
that has a large impact on the world.
I mean, if you want to have a big impact on the world, you have to build things at scale.
That is, that's how you get to impact.
But yeah, so it was working on battery cell manufacturing because I was spending a lot of time
in Asia, started to explore the supply chain, was building some of the early techno-economic
models of how cathode materials are made, how added materials are made, and the balance
of the components that go into a battery cell.
And ultimately, this was just following cost.
It was when I was working on factory design and construction,
the most expensive thing was actually the equipment that goes inside the factory.
Then when we started working on cell manufacturing,
kind of realized that the expensive part of making cells
is the stuff that goes inside the cells.
And then as you start getting further and further upstream,
you realize that the primary driver of cost is the metals
that are going into the engineered materials
that then go into the cells and then eventually go into the battery.
And so started kind of digging much deeper into why metals are so expensive.
And what you kind of run into is that there's this interesting incentive misalignment that exists between the customer and the producer of metals.
Like in the mining industry, more demand, this is totally different than manufacturing.
More demand if you have a higher volume, the expectation is that the price goes up.
And because it's a constrained supply, and so the pricing dynamics are totally different than manufacturing companies, where higher volume means lower cost.
And as you are scaling up and capturing economies to scale, you're starting to drive down the cost that you can,
then transfer to your customers. And like that expectation doesn't really exist in the mining industry.
If you want more of it, it's going to cost more. There's no economies of scale.
They're economies of scale on the operations side of things. Got it. They're not economies of scale as
the customer, which is kind of an interesting dynamic and is completely contrary to how
manufacturers are used to pricing their cost of goods, like their input materials, where
if you are buying more and you are scaling up, you expect your suppliers to also capture economies of scale
that then translate into lower pricing, which then enables you to price lower for when you sell the
customers. And so that incentive misalignment was a big one that jumped out, and that only really
kind of starts to come to the surface when you start to actually engage with the mining companies.
But what fascinated me about the mining industry is that you are effectively solving problems at
micron scale to start. You have to figure out how you extract. You have an ore that has 1% of a
target metal. And you are trying to figure out how do you extract that 1% and get it to 100%
purity. And that fundamentally starts at the atoms. And then you have to like,
Take a process that you develop that is at starts a micron scale
and then deploy kilometer scale infrastructure.
And going back to the thing that was exciting, which is scale,
is that opportunity to work across those scales, which is exciting.
Somebody I found interesting about Tesla,
especially early days working with Panasonic,
that a lot of the know-how, the process knowledge came from Asia.
Spending a lot of time in Asia,
just be curious culturally in just looking at scale
as they sort of built out a lot of the early battery ecosystem
and then farther upstream.
What did you see there?
Is it just more chemical engineers?
Is it more support for that industry?
Yeah, I think in the battery cell world, the precision at which you need to manufacture the product, like the tolerances on the final battery cell, require a level of rigor and attention to detail that does have the cultural aspect to it.
Like semiconductors.
Yeah, exactly.
And so that was a big one.
But also, it's a long-term investment in Japanese, it's Kaizen, right, where you're like gradually improving over time.
And in those like super high precision, super high throughput industries, taking.
taking big swings where you make like a radical change to one unit operation, that didn't
really happen in like those companies. It was much more of an iterative improvement to
the systems that fundamentally eventually enabled you to get costs down. But yeah, the labor
pool is a big piece. And I think some of it is definitely cultural. Your time at Tesla, like
Tesla famously vertically integrated very early, you're building a vertically integrated mining
company, which we'll get into more details about later. But like what did working at Tesla teach
you about vertical integration and why it matters?
Yeah, I think as we started to scope more and more vertical integration, even like outside of like going further upstream in the supply chain,
the thing that's really interesting about vertical integration is you fundamentally are thinking about the incentive structure that exists between kind of yourself and a partner.
And so Tesla had to vertically integrate early because people just weren't making the parts that were needed.
It was a do or die.
There was no incentive.
There was no market for people to build the kind of like subcomponents that were required.
And so ultimately Tesla had to vertically integrate from day one.
And then the things that pushed increasing amounts of vertical integration ultimately was the incentive structure misalignment where suppliers and partners weren't incentivized to invest in scale at the rate that we wanted them to invest in scale.
They weren't incentivized to innovate at the pace that we wanted them to innovate.
And so you end up kind of insourcing a lot of that development that enables you to get to the product specs or the component specs that you want.
And then it takes a lot of guts because at the end of the day, when you vertically integrate, you are transferring the risk profile of your partner kind of into your new,
expanded risk profile. And so you need to be really confident or at least believe that you're a
better position to kind of take on and manage that risk profile. When you're at Tesla and looking at
developing relationships all these global mining companies, as Tesla was scaling and looking for
suppliers, like what were some of the key issues that you noticed from a market perspective?
And then ultimately what sort of led to Tesla pursuing sort of like further vertical integration.
Yeah, I think the incentive misalignment piece between the industries and between kind of like
a commodity industry or the mining industry and
the manufacturing industry was the big misalignment that existed between the industries.
The degree to which automation was absent was pretty interesting.
There's a long period of time where mines make no money, right?
And so a lot of capital goes into the expiration phase, it goes into the development phase.
What a lot of people don't realize is that when you start the mine,
there's actually sometimes years where you are just getting through the waste or drilling a shaft to get to the ore deposit.
it. And so any additional capital intensity, like, associated with automation, oftentimes,
the capital starts to get tired. And that additional automation equipment kind of falls by
the wayside. And if you have the people there that can drive the trucks or drive the excavators
or run the drill rigs, like, you'll take that. And we're at this interesting inflection point
now where those people are less and less available. The mining industry has kind of been taking
on the head for a long time. It's not been a sexy industry that everyone wants to go into.
And so the labor pool is contracting. It's shrinking. And it's both the
trades, and it's the engineering skillsets. And the first things that mining companies say now is
that the labor pool is one of the biggest challenges that they're trying to solve for. So that was
apparent, and on top of that, these mines are not exactly in downtown Manhattan. They are in remote
locations. Where have you gone? Have you been on site before? Yeah, of course. Indonesia, Australia,
what is it actually like, people see pictures? What is actually going on? It's a lot calmer than you might
expect. You're usually working a couple of faces and you have excavators or front-end loaders that are
picking up dirt. They're taking them to the unit operation. And it's not as rambunctious and crazy
as you might expect a mine to be. And that's in Australia and in Canada. It's not this like
buzzing atmosphere. In developing countries, it's a little different. There's definitely a
different degree of automation. Obviously, we've come a long way from people with picks and shovels.
And so when I say automation is absent doesn't mean there aren't like heavy haul machinery that is
driving around the sites. But there's a lot more people activity when you go to operations that
are in Indonesia or in Africa. But yeah, been to most continents. Why did you leave Tesla to build
Mariana? I spent a long time kind of like building businesses within Tesla. It was early on the
cell manufacturing side, was early on the cathode manufacturing side, was early on the refining
side of things. And what really excited me was always pushing further and further upstream. And I do
think that we are at this critical inflection point where not only is the labor pool going in
the opposite direction of demand in the mining industry, but AI and ML are getting to the point
where it hasn't been that long, right? Like the AlphaGo moment was kind of in 2015, 2016,
and people were using reinforcement learning to kind of like there's a paper from 2008
on reinforcement learning for like helicopter control. But we're at this point where the compute
and machine learning reinforcement learning do really enable you to go no human
in the loop and how a lot of these plants are controlled. And as you build more of that large-scale
infrastructure and see the problems that humans have to solve on a daily basis, it becomes
pretty obvious that these are problems that humans aren't best positioned to solve. These are
large multivariable optimization problems that RL is like perfectly poised to solve. And then on the
construction side, that is like an entirely different story. I think construction, there's a lot of
workflow automation opportunities. And there's also tons of menial tasks where people are
fat-fingering data between databases, the data systems are completely disaggregated, and
LLMs are presenting this opportunity where we can start to, and again, this is like a two-year
thing, really, and it's just going to get better. And so the opportunity to build kind of like
from scratch, no legacy systems, and have some control over the destiny of the company that we're
building, that's just an exciting opportunity. Just a level set, like, what is status quo in the
industry today? What is like the BHP and the Rios of the world do? For like some of the stuff you're talking
about, like from the software perspective, like internally...
They have digital innovation arms.
They do have digital innovation arms.
I think that the Freeports and the Rio Tintoes and the BHPs, they outsource a lot of
that.
I think that they've, like, gradually started to hire more and more folks that can do more
internal things, but you have McKinsey, you have Palantir, that basically act as
consultants.
And they will look at the large data sets and they'll kind of provide recommendations.
Some percentage of those recommendations, oftentimes sub-50 percent, are taken.
And, you know, what's interesting is, you know, what's interesting is
about what you want from the ML models or the RL models is that you actually want them to tell you
to do things that are counterintuitive because humans are naturally going to find like a local
optimal operating condition and it's very risky to take shots outside of something that is currently
working where there's billion dollars on the line and that culture of trusting the counterintuitive
recommendation from the model is one that we want to try to build and it's hard to build that
within large companies. I think on the construction side when they build new projects they're
building five, ten billion
dollar projects. And so they are always
bringing in an EPC and kind of like throwing that over
the fence to the EPC. In the mining
industry where it is a
bespoke plant, like it is
custom and you kind of need to think about
the refinery and the mine and the processing
facility as the product.
And when you outsource that, you lose
a lot of control of what you eventually are going to inherit
and operate. And then EPCs,
that model has shifted away a little
bit from kind of like a turnkey
like we'll deliver you a project.
it's kind of moved towards selling hours and like selling man hours and selling reports,
especially in the mining industry, where it's like they'll do a pre-feasibility study,
they'll do a feasibility study.
And so there's a lot of over-the-fence and outsourcing that happens in the large companies.
And some of that comes from like the talent acquisition challenge that the mining industry has faced
to the last 20 years.
Again, the mining industry has not been this magnet for talent.
And what that means is that even if they are able to hire kind of like the best in class machine learning engineers,
the best in class software engineers, they're not going to stay. They're going to run into the wall
of bureaucracy, and they're going to have higher paying opportunities in SaaS, FinTech, AdTech,
and they're going to go chase that. And so it's not just attracting talent, it's retaining talent.
It's been a big challenge in the mining industry, and that forces kind of like an outsourcing
of a lot of the things that should be core today. I mean, and we've seen this from the investor's side.
Like, there are a lot of really exciting new technologies being developed for mining and a lot of
incredibly impressive startups that are building for various pieces of the mining life cycle journey,
whether it's autonomous vehicles or drilling or other various software and hardware tools for mining.
But the challenge seems to be like how do you get these kind of calcified large impumbents
who operate in a very decentralized way, have very low risk appetite and not a strong internal
culture or affinity for tech?
Like how do you get them to adopt them quickly?
Like if you're a young startup, you're sort of at the back-end,
call of this behemoth and you have very little control over your own destiny, which I think has made
it really hard for tech to kind of penetrate this market up until now. That's at least what we've
observed on the BC side. Calcified is a good word. I think the way that there's construction
companies and mining companies and really a lot of big companies is that the way that they'll
identify and evaluate risk is fixing the status quo or making like a step change improvement in the
status quo kind of requires doing like a thousand things. But you'll evaluate risk on each individual
thing of that thousand things. And the downside of each individual 1,000 things is that the
plant goes down, which is a multimillion dollar event. And so you're really not incentivized to
change things. Like even small changes could result in multimillion dollars of loss. And you need to
kind of approach it of like, how do I do the thousand things all at once so that I'm not stacking
incremental returns on innovation with the same risk every single time. And that's where kind of like
spot technical solutions are challenging to sell into the mining industry. And they'll do pilots.
they'll definitely do a pilot.
Like there's no skin off their back
to do kind of like a pilot,
but you'll end up doing a lot of pilots.
And because they don't build enough plants
kind of sequentially,
like they'll build one big mine
every five years, if that.
And there just aren't a lot of opportunities
to get into a commercial scale application.
And if you don't time it perfectly
where like your pilot plant
was five years before
the commercial scale plant was planned for,
like you're not going to be in that one,
so you'll be in the next one,
which is five years later.
And so the pace at which the industry moves
in terms of deploying commercial scale infrastructure
means that there just isn't a lot of opportunity
to get new tech into commercial scale applications.
And so there's a lot of folks that are doing like SaaS products,
which is kind of the lowest cost way
to generate uplift in a mining project or a minerals refinery.
And the like barrier there is ultimately,
how do you get the operators to trust this SaaS tool
from this small company that is trying to kind of tell you
how to run a plant?
And the culture is typically, don't touch my things,
don't touch my cash register,
and what do you all know about running a mine?
And it does stack up.
I've been calling it a death spiral
for a lot of the folks
that are trying to sell
into the mining industry
because it's hard.
Just to step back a little bit
on the geopolitical context.
The stuff you're describing,
I think very obviously true
with a lot of the Western companies,
but at the same time,
a lot of Chinese companies
that have sprouted
over the last 20, 30 years
have grown rapidly.
Curious, why do you think that is?
Yeah, I mean,
I think that there's a lot of top-down
and early recognition
that critical minerals
were going to be critical
and needed to be supported.
And so, like, you shouldn't kind of, like, the everything around policy
and everything around kind of, like, supporting companies to go and deploy both infrastructure
domestically and infrastructure internationally to kind of, like, secure critical minerals,
build infrastructure that secures a position.
Like, that has definitely happened.
But I think that what people often don't talk about enough is that the talent pool is insane.
Like, it is not just a large talent pool.
It is a large, skilled, experienced talent pool.
I was in Indonesia in February.
and was kind of visiting one of the recent Chinese nickel refining operations.
And so they buy or they also have some mining operations.
But they had 13,000 people on site during construction and commissioning.
And if we were building a refinery in the U.S., which we did, it's hard to mobilize a tenth of that, realistically.
And it's not just about the number of people.
It's about being able to iterate on every individual workfront as fast as humanly possible.
And we just don't have that label.
15 years ago or 20 years ago,
would the same companies that were big now
have been big then?
Where is kind of the evolution of the space event?
Yeah, I think that there's been like a clear splintering
on kind of who does the expiration
and who does the development.
Like right now the industry is set up
where junior mining companies, which don't mind,
they explore, go and sometimes
they'll get maybe a resource from a major mining company
that's held in their portfolio for a long time.
But it's like a different risk-reward profile
than what the mining majors are ultimately looking for.
And so you have this junior mining ecosystem
that sometimes is well-funded
and sometimes is competing for capital
with the cannabis industry in Canada.
And they're taking shots in the dark.
And there's a lot of work that's going into trying
to make that expiration activity more intelligent,
streamline it, drill less exploration holes
while still being able to interpolate
or extrapolate what is in between those drill holes.
But it's a you're going out in kind of the middle of nowhere,
either it's really far north in like the Arctic Circle or the Yukon
or it's overseas in Africa and you're doing expiration
or it's in Southeast Asia or in South America.
And those folks, like, they have one job, which is to define a resource and pump up its value sufficiently to flip it to a major.
And there's a lot of companies that aren't able to discover a resource that is either large enough because the big mining companies, like, they want to deploy large amounts of capital.
We're talking about, like, multi-billion dollar investments.
And so they won't really look at projects that don't have the scale that kind of enable them to underwrite their own inefficiency.
Like, they want to build really large infrastructure that enables them to capture the economies of scale.
And so there's actually a really long tail of mining projects that don't have the scale that would justify getting acquired at a major premium.
And so they'll go into this kind of orphan period is what it's called in the industry.
And it's hard for them to break out of that orphan period.
And that's kind of where we see our ability to kind of step in as a more efficient builder and operator is kind of take these, what the industry calls subscale assets, but we see metal there, and come in and bring those into production as we kind of are building the platform and then eventually scale into the same scale that the big mining companies are.
operating at? Your thesis being that you can get the metal out and process it into a product that
you can sell more efficiently than the majors such that it's economically viable to offset the
scale advantage. Yeah. I think this might be a good opportunity then to talk a little bit more about
what is Mariana's product. You said a few minutes ago, you're not a SaaS product. What does it
mean to be a diversified metal and minerals company, technology enabled mining company? Give us a little bit more
detail. So we're a vertically integrated software first minerals project developer and operator. And so we
focus on the back end of the minerals value chain, which is actually doing the detailed engineering,
getting through the permitting, building the asset, commissioning the asset, and then operating
the asset. And going back to some of what we were talking about around the labor pool,
like those labor pool shortages exist in construction and they exist in mining. Like,
there felt very, very intensely. And so our fundamental thesis is that with a contracting labor
pool. You have to start with an awesome team. The table stakes is that you build an awesome team. But how do you enable 200 people to do what 10,000 people are needed to do today, at least on the parent co side of things? And that comes from leveraging the recent advances in LLMs to automate workflows in the construction side of things and the engineering side of things and the procurement side of things, which take an insane amount of time. You make a lot of lists and you fat finger a lot of data between databases. And that is all about reducing churn in construction.
churn and latency.
Latency is one thing that I think people sometimes don't appreciate from like status quo
construction, like large scale megaprojects, is that what's happening in the field and what the
back office kind of sees or what the executive team sees or what the project director sees,
there's a three-week lag generally for like really large construction projects where you are
trying to aggregate data from all the different contractors and all the different parts of the facility
into a consolidated integrated schedule, which you can then make decisions off of like,
how do I prioritize what I'm doing today?
And the way you run, like, in between those three weeks is people stand in circles every morning and they say, what are you doing today? What are you doing today? What are you doing today? What are you doing today? And they go off and they do the thing. They'll send, like, a very brief kind of progress report back. And it takes a long time to then take those progress reports and actually measure progress so that you can reevaluate priorities and understand kind of like how the project is trending. And so we're really trying to accelerate and democratize access to data fundamentally and run construction projects like manufacturing,
And it starts there. And the reason construction and mining are so kind of integrated, and some
people might disagree with me, but like a mining project is a big civil construction project.
It just never ends. And you hope it never... It's more like a deconstruction project.
Yeah, that's fair. Well, you do, when you're...
I guess you have to make... You have to construct piles. And you're building piles.
Okay.
But there's actually a lot of similarities in kind of like just moving the dirt for like site prep.
And the same kind of like software stack that is enabling you to get feedback from the field
live is the same thing that the mining industry struggles with. Mining companies will lose equipment,
especially in underground mines that are like these deep mazes. And the industry is getting
better at having actual location sensing on where the equipment is. But losing equipment in the mine
is like it used to be a super common thing. But we start with construction and then we start to get
into the second core software stack is what we're calling plant OS. The construction stack is
capital project OS. And plant OS is really aimed at removing humans from the loop and deciding how the chemical
processing operations and the refining operations work. And big refineries are effectively big robots.
You have the sensing and telemetry. You have the actuators to control how the plant operates.
And imagine like teleoperating humanoid robots like forever. That is what the refining industry
and the pressing industry has been. And there's obviously a PID control loops that kind of maintain
set points. So you can maintain temperature automatically, maintain pH automatically. But the thing that
really matters is that the feed material to the pressing facilities is constantly changing. Because
the ore body is changing over time.
And so the way that the industry manages that today
is they will blend the feedstock
to minimize variability that's going into the processing facilities
and that enables them to minimize the amount of change
that has to happen on a processing facility.
So we're trying to flip that and say,
okay, if we build a hyper-dynamic and highly flexible refining circuit,
ideally without adding a whole bunch of costs,
what does that do to optimizing the global operation
from the mine to the refinery?
But it's first aimed at reducing reagent consumption,
and reducing energy consumption.
And Google kind of proved this.
They bought DeepMind in 2016, 2017.
And one of the first things they did
was throw the DeepMind team at automating
and optimizing the data center thermal systems.
So air handler, chiller, cooling tower.
And that's not a super complex system.
You have weather, which is a factor.
You have loads within the building, which is a factor.
But you ultimately have nine control variables
between like air flow rate,
supplier temperature, the cooling water temperatures
and flow rates, both in the chiller system
and in the cooling tower system.
And just in that relatively simple system,
they were able to reduce energy consumption by 30, 40%.
Yeah, it was like 40%.
Yeah.
And it happened relatively quickly.
And so that's the opportunity
when you remove humans
from making the decisions
on how kind of like these process systems operate.
That's the opportunity.
And then when we look at kind of refining
and processing facilities,
that's like a thousand control variables.
And it's no longer single pass
because what's really interesting about minerals refining
is that you never want to lose the metal,
right?
atom that you lose kind of in the processing facility is another atom that you have to mine.
So recovery in the refinery is actually like the biggest lever when it comes to cost.
And so what that means is that the upstream unit operations, think of a refinery as like 20 unit operations, kind of all in series.
And as in a relatively simple refinery.
The upstream operations obviously impact the downstream operations because if you're changing the process conditions in the upstream operation,
that changes what the downstream operation is seeing.
But the downstream operations will recycle the reject stream back into the upstream operations.
And so it's this big interconnected web, and it's a high latency web also, where if you make a change in one part of the circuit, you may not see that change cascade for another 24 or 48 hours.
And when we're commissioning refineries like the world, that latency ends up being a major driver of kind of the time it takes to bring a refining operation to spec and eventually ramp it to throughput.
There are some refineries that were built recently that are still not commissioned.
They were built like three years ago.
But the Chinese companies are doing it six months.
And a lot of Western companies, it takes two to four years.
And that stacks up where we need to build like an insane number of mines and refineries.
And if you are kind of four times longer or five times longer every time you build a refinery.
At every step of the process.
Yeah.
And so we're trying to bring down the time that it takes to bring the refinery to spec, basically, throughput,
and hitting the kind of like output requirements of the product that you're making.
And then ultimately you start this historically very,
long haul of gradually bringing down the cost over time. And that's something that we think
that reinforcement learning is going to do quickly, much, much faster, kind of like in line with
what Google demonstrated with the thermal systems and data centers, is achieve global,
optimal operating conditions on an order of magnitude faster at timescale.
So how do you think about like you're building a company that mines and refines a product?
there's a lot of tech that you can interject at essentially every step of that process.
Like, how are you deciding what to build, where to partner?
What are you developing in-house versus where are you going to market?
Yeah, I think at the beginning we're focused on how do we take kind of commercially demonstrated unit operations
and be a better integrator and a better operator of that integrated circuit.
And so focus on the software systems that enable you to kind of control the plant more optimally.
And that's generally what project-level financing parties want to see also.
It's hard to get project finance on a first-of-a-kind facility where you're demonstrating a new unit operation for the first time.
And so we think that as we're kind of entering the market, the right place to start is take commercially demonstrated individual unit operations that operate globally and go after the uplift that's available just by being a better integrated operator.
There's a whole bunch of bottlenecks in building these facilities that we will need to solve.
I mean, the like industrial supply base just for like manufacturing tanks is broken.
Like there's specialty.
That's a new one.
Like things that we kind of take for granted just take a really long time if you want to not go to China for sourcing that equipment.
And that has a big impact on the operating side of things too, where the supply chain for like a new pump in Australia could take 30 weeks and getting that exact same pump.
But with a mine in China, it shows up in a week or three days.
And so that entire industrial equipment supply base,
we're going to have to look at some point.
And that's obviously a much bigger bite
to go after like commodity equipment manufacturing.
You're not going to vertically integrate
to be a mining equipment manufacturing company.
I don't think so.
I hope not.
You'll let me know.
That's right.
Well, this is the kind of what is the incentive structure
of the partners and the suppliers
and is it required or not.
I think that there's a whole bunch of companies
that are working on awesome, like novel process technologies
that have not quite gotten over the hump
trying to sell to the big mining companies.
and we want to be the customer that helps accelerate commercial deployment
and the partner that helps accelerate commercial deployment.
And one of the big issues that comes up when you're kind of like
deploying new processing technologies is that part of the reason why it takes a long time
for it to get to the point where it's commercially viable
other than all the headwinds from the industry being conservative
and process driven and all those things,
is that humans have actually never operated that process chemistry at scale before.
And so you'll learn a bunch of things at pilot scale,
but pilot doesn't really tell you what's happening at commercial scale.
people. You have to train the people to operate it. It's like new environmental things that might come up depending on the chemical that you're using. And that like scale jump is actually something that we think that RL will enable with a pretty meaningful pace adjustment where you don't need the humans to kind of like fine tune the process conditions around a new process chemistry because the plant OS is doing it.
Ryan and Aaron, how did we approach this industry? Is this a space that we spent a lot of time thinking about or think about opportunities in the space or how did we approach it?
We've wanted to do a mining investment for a long time. When you think about venture capital,
we care about massive markets. And there's not that many massive markets left that have been
sort of like largely untapped by technology. And mining sort of screams one of the largest markets in
the world, very little adoption of technology. So over many cycles, we've gone out and spent a lot of
time meeting companies. And as I mentioned before, the challenge is how do you sell a point solution
or a point piece of technology into this industry that has very little incentive to adopt it?
And it also has a very complicated geopolitical dynamic where you have a very large global player
with their hand on the scale. We put out a piece a couple weeks ago around our thesis in mining
and why we think a vertical mining company is the answer because we actually do believe you have
to control every single piece of the entire journey, the entire life cycle of an atom of metal
end-to-end to actually be able to build a tech company here. This is not about a point solution
for one particular part of the process in order to actually capture the gains in efficiency
and build a feasible business. You really have to own the entire process end-to-end.
The only thing I'd add there is that this is the intersection of geopolitical urgency in tech.
To what stuff Turner's been talking about is like now we have technology that can actually go
and disrupt this. But also there's a talent base, people coming from companies like Tesla, SpaceX,
and other sort of hard tech companies working in sort of dirty spaces, willing to go out in the
field and actually, yeah, roll up their sleeves, go out in the middle of the desert and work on
this stuff. So now is the time to build this company. And the political tail of wins are there.
Even my conservationist mother, who I think if like we had this conversation five years ago,
she would have clutched her pearls. She doesn't wear pearls, but she would have clutched her
pearls at the idea of domestic U.S. onshore mining. I think broadly speaking, the American public,
and certainly the government has come around to the idea that metals are in every single thing we use
as consumers. Our supply chains are highly reliant on China. It's a huge problem. We have to figure out
how to address it. And that means investing in mining in the U.S. again.
You mentioned rare earths. You mentioned lithium and things like that. But there are many different
critical minerals. You talked about a little about in the very beginning. But specifically,
what are the interesting ones for you? How does that map to sort of what people see on the headlines and what are the business opportunities are? Yeah, I mean, when we look at what needs to happen in the next 10 years and forecasted demand will only materialize if the supply is there. So we'll see if that forecasted demand materializes. The metals that actually need to grow the most by like mass flow rate are like the big metals. Like we need a lot of aluminum. We need an insane amount of copper. We need more iron. We need more iron. What are some of the things that these metals are in? Yeah, sure thing. I mean, like iron goes in everything that is infrastructure.
We got iron. We're good with iron. Zinc is one that people sleep on because you actually have to galvanize a lot of that steel. And so zinc oftentimes kind of pops up every once in a while as being something that we really do need to continue to focus on. Copper is the workhorse of this push to electrify everything and to just grow the grid to be able to supply AI, to be able to enable accelerated renewable penetration for EV penetration to happen. You're going to need a lot of copper.
aluminum is one that I think is underestimated. People underestimate kind of its importance. It's actually like the number one most consumed metal in defense applications. Like the grid is people talk a lot about copper, but there's a lot of aluminum like conductors in the transmission lines that are critical to actually growing the grid capacity and in automotive, obviously aluminum is big.
Magnesium has a whole bunch of defense applications, potentially could get more into automotive applications and like for lightweight metals. Lithium needs to 4x in terms of production capacity.
in the next 10 years, roughly, in order for the batteries that we want to build to be built.
Well, we're all about batteries.
Right, right, right, right. Yeah. And then nickel is a big one. I think that what has happened
in nickel in the last five years is Indonesia and production capacity has scaled to the point
where it's now something like 70% of global nickel comes out of Indonesia. And a lot of
that was on the back of like meaningful investment from China to be able to kind of expand
production capacity in Indonesia and then also do more of the downstream processing in Indonesia.
And nickel goes in everything that is specialty out.
Alloys, anything that needs high temperature or corrosion resistance, and also is like kind of
the unsung hero of high energy batteries, where these lithuated transition metal oxides, which are
high nickel.
Manganese is important.
Manganese goes into a lot of alloys and also goes into batteries.
The uranium, if fission is going to continue to grow and we're going to continue to, like,
deploy more nuclear capacity in the U.S.
then uranium is going to be needed.
It's a long list.
And the rare earths, they're important, obviously.
They are omnipresent in like everything that we use.
But they show up as a relatively small on a volume basis
when you look at kind of the stack of metals that we need to mine.
Definitely we need a ton of process innovation
in how rarest are refined.
Solvent extraction circuits are kind of like the status quo.
The chemical intensity is high,
and the recoveries are relatively low.
And the know-how is kind of like highly concentrated in China.
But it is a little bit of a frothy market right now.
And so being a diversified minerals company
kind of enables us to pick our spots in areas where it makes sense.
Like these things still do move on commodity cycles.
and you actually want to be building infrastructure
at the bottom of commodity cycles,
not at the top of commodity cycles.
That's the Warren Buffett quote of invest
when there's blood in the water.
You want to be coming into metals
when they are at this trough, really,
where no one is investing in them.
They still have a macro long-term critical point.
Lithium is like exactly in this position right now,
and that's why we're focused on lithium.
Copper just has this like macro trend
that is like pretty hard to ignore.
We're just going to need an insane amount of copper.
Copper grids are going down globally,
which means that our ability
to extract copper from those ores is going to get harder and harder to extract copper from those
oars. And that's where the Planto-S side of things we have a high degree of confidence that we'll be
able to step in and optimize the refining circuits to still be able to extract copper from these lower-grade
oars without seeing meaningful cost increases. So everyone knows people here. It takes forever to get a mine started.
I don't know how many new greenfield mines we've developed the United States in the last decade.
Not many.
Yeah. And I know Australia and Canada have been able to do this faster, which is interesting.
You don't know Canada for moving quickly.
What are some of the bottlenecks there?
What does America need to do to accelerate this?
As one of these companies trying to not only mine, but also refine in the United States,
like what needs to be done?
One thing that folks don't always see is actually the permitting requirements for exploration.
So if you are exploring over, on federal land, if you're exploring over more than a five-acre parcel,
you have to submit like a plan of record or plan of operations that needs to be approved by the BLM
before you can start to expand and explore over a larger piece of land.
And so bringing down the permitting thresholds and the permitting burden associated with exploring, like, that is why we have such a relatively small rare earth resource. It's like it's not because there isn't, like the U.S. has tons of natural resources. And the kind of like USGS estimate for like the U.S. Reserve on rarest just picking on that. Like that is tied to lack of expiration activity, not necessarily fundamentally like a lack of kind of geologic presence.
Yeah, we haven't either we haven't looked for it or it's, yeah, it's hard to find in like high concentrations that are mineable, which,
or trying to drop the percentage requirement
that makes something economical.
But it's also, there's just a lot of kind of, like,
permitting burden to be able to actually go
and deploy drill rigs to go and actually explore.
And then the government currently is doing a good job
of kind of highlighting the importance of the minerals industry,
and you're definitely seeing a little bit of a tone shift
of the last 20 years that is much more supportive.
There's way more tailwinds when it comes to kind of like
making mining be viewed in a more positive light
in a critical light.
And that will help to solve some of the talent pool problem,
where people that are awesome, they want to go build things.
They don't want to go and work on a project that sits around for five years
and maybe gets permitted and maybe doesn't.
They want to go work on hard problems
where they can see the impact of the work that they're doing.
And so if we're getting in the way of enabling projects to get built,
that is actually a major deterrent for talent
because they won't actually see the output of their work.
And then I think the permitting requirements broadly
for going from a discovery to an operating asset,
there should be a big focus on efficiency in reviewing environmental permits.
There should be a big focus on streamlining those workflows in the back and forth between field offices and state offices from the BLM, just focusing on the federal side of things.
Because the way that projects get permitted right now is you'll throw like your environmental assessment over the table.
And then they'll go and they'll divvy it up between a whole bunch of experts or like kind of consultants that they bring in to review the permit.
And they'll get back to you eventually at some point.
But there isn't a lot of visibility into like how they are progressing with reviewing the permit application.
and discussions are getting more bilateral.
And again, there's been definitely a change
with the new administration
where there's a little more accountability
on the permitting offices,
but there's tons of room
for making those reviews more efficient.
And again, LOMs will make it more efficient.
We just need to penetrate
that side of the federal bureaucracy
and enable people to review things faster.
What else? Aside from kind of permitting efficiency,
what are other things,
if you could send a list of recommendations
to the government for what they should do
to support the U.S. mining industry, what would be your top three?
Yeah, I think supporting the demand side is probably like the biggest lever.
And if you want to mobilize kind of private capital into the sector, having some level
of support on the demand side is major.
And so that's offtake agreements with floor pricing.
And they did this just now with MP materials.
And that ideally provides some stability on the revenue side of things so that investors,
like there's trillions of dollars of capital, kind of like dry powder, just sitting around
waiting to be deployed.
It has historically kind of avoided the mining industry because of the market price
uncertainty. And so as soon as you provide, it's a commodity cycle. And what if you're building at the
wrong time? And the infrastructure funds are not the ones that are here to play, like, be intelligent
about the commodity price cycle. Like, they're looking for annuity type returns. And so those
folks would mobilize if there were more demand-side support from the government, either providing
price floors or fixed pricing for critical minerals that you're trying to incentivize more production
of in the U.S. Participating in the capital stack is important. I think lowering the hooks or
the extra burden that comes in with receiving government funds is important. And like some government
agencies probably have more leeway to do that. Like the DoD, obviously, again, just did this big deal
with MP materials and actually went all the way to participating in the cap table or as an equity
holder. But when you receive federal funds from the DOE or if you receive federal funds from, like,
on the debt side of things, from XM, it comes with some like additional burden sometimes. If you are
building on state land and you just need a state permit and then you bring in federal funds,
you now bump your permitting requirement to a federal level permit.
And that's the NEPA process, which, again, the NEPA process wouldn't be as burdensome
if there was some more efficiency on the permitting side of things.
Mineral deposits, specifically like high-grade mineral deposits, don't obey borders.
Is there a broader international strategy here?
I mean, I would love to think we can mine and refine everything in the United States,
but obviously there's a lot, Australia, Canada, Latin America,
curious sort of Africa, underwater, seafloor.
What is the overall strategy in your mind?
we're starting in the U.S. because it's closer to home
and we're focused on developing a platform that we can scale off of.
But at no point have we told ourselves that the U.S. is the sole focus.
Like you have to be able to bolster the company to be able to operate internationally
if you want to be able to scale beyond kind of like the resource base that the U.S.
has like available today.
And so more exploration is going to happen in the U.S.
We'll probably discover more resources and that pool will grow over time of projects
that we can build in the U.S.
But yes, we are absolutely going to expand overseas.
and underwater maybe.
When we look back a decade from now,
what's the single clearest indicator
that Mariana has achieved
when it set out to do?
We won't be as worried
about our ability
to secure the critical minerals
that we want to secure
because we will have
kind of rebuilt
and established
like an entity, ideally,
that is able to go
across borders,
to your point,
and build these projects
cost effectively,
time effectively,
and responsibly,
ultimately.
And the reason
that we are so panicked
about it right now is because we have fundamentally lost the ability to build large-scale infrastructure,
and we have lost the ability to, like, operate complex minerals plants. That's what we have lost,
and we need to build that back. We want to build 10 projects in 10 years. Those projects will be an
increasing scale over time, but the work will not be done in 10 years. What I think will have
demonstrated that the 10-year mission will have been accomplished other than building those 10
plants is that we will no longer be as worried about, like, our fundamental capability to go and
build this complex infrastructure. We will have unlocked it. Thanks for listening to the A16Z podcast.
If you enjoy the episode, let us know by leaving a review at rate thispodcast.com slash a 16Z.
We've got more great conversations coming your way. See you next time.
