The Journal. - The Cardboard Box Economy Is Breaking Down
Episode Date: September 3, 2026America is using less cardboard, which is bad news for the farmers who grow the pulpwood trees that get turned into paper products. WSJ’s Ryan Dezember explains how the cheapest, smallest trees in t...he forest hold up a much larger timber industry. Ryan Knutson hosts. Further Listening: - The Bean at the Center of the Trade War - Is Jane Goodall Fighting a Losing Battle? Sign up for WSJ’s free What’s News newsletter. Learn more about your ad choices. Visit megaphone.fm/adchoices
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Okay, I'm Ryan December.
I am a reporter for the Wall Street Journal.
That's a great name you have there, Ryan.
Yeah, it is.
Good one for you, too.
Two Ryan's in two different studios.
Here to talk about one cardboard box.
You're holding one in your hand right now.
Yeah, I grabbed one, because they're everywhere these days.
Uh-huh.
The technical term is a corrugated packaging.
Cardboard is actually word like your paper cup,
but we don't have to quibble about that.
We won't.
Cardboard, container board, you know what I'm talking about.
The brown shipping box is maybe the least exotic object in the world.
The stuff is everywhere, crammed in recycling bins on doorsteps,
stacked inside e-commerce warehouses.
Yet if you thought we were living in the era of peak cardboard,
you'd actually be wrong.
So you probably wouldn't guess it, but we're actually on a per capita basis, America's using a lot less cardboard than we used to.
Really?
Yeah.
When you break it down, boxes per person, we peaked in 1999, which is sort of hard to believe.
I'm surprised that there's less container board being used now in an era of, like, online shopping than there was 20 years ago.
Think about, like, when you used to get a delivery from Amazon and you'd open it, it'd be like a box inside another box with another box with another.
little box with the small thing you ordered.
Technology and like a lot of sort of work on their end has gotten rid of that, right?
Not only did the box inside the box inside the box start disappearing, but boxes themselves
have also gotten smaller and lighter. More stuff started showing up in plastic mailers,
and more boxes are getting made from old recycled ones.
So, I mean, like overall, like this sounds good. There's less waste. There's more recycling,
but there obviously must be a downside here to somebody,
otherwise we wouldn't be talking.
Yes.
The downside is if you were selling trees.
Specifically, pulp wood.
That's a type of wood used to make cardboard.
And recently, in the pulpwood market,
like a poorly taped box, the bottom fell out.
It varies highly, you know, by market.
But some markets, you might have gotten $16 a ton,
$15 a ton, and now you might get zero.
It's $0 a ton?
Yeah.
So basically you're saying this stuff is worthless.
Yes.
What does this mean for the tree growers, the people whose livelihoods depend on selling these trees?
It's an existential crisis.
Welcome to The Journal, our show about money, business, and power.
I'm Ryan Knudsen.
It's Thursday, September 3rd.
Coming up on the show, little trees, big problems.
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In many parts of the American South, a forest isn't just a place where towering pine trees grow wild.
Trees are a crop.
Ryan DeZember has a way of visualizing this.
Go to your Google Earth or your online map, set it into satellite mode,
zero in on the south, find something that's green,
not like a wildlife refuge or a national park,
but any other stretch that's green.
And as you zoom in, more likely than not,
you're going to find that the trees are all planted in neat rows.
Neat rows of carefully planted lob lollipines, tree farms.
In the timber industry, the big,
Money is in lumber. That's a processed wood that comes from mature 20- or 30-year-old trunks
that eventually turn into two-by-fours at telephone poles. And like any crop, there's a tried
and true way to get the best harvest. They say plant them thick and cut them quick.
The goal is to get tall pines with few branches. So you plant the trees really close together
and that forces them to sort of compete and race up to the sky to the sun. The idea is that the
trees chasing sunlight will shoot straight up and shed their lower branches in the process,
which means fewer knots in the wood and taller trunks.
The problem is that eventually the trees get overcrowded,
and tree farmers have to do some thinning.
After a while, the soil will only support so many mature trees.
So you have to go in and kind of select the ones that are the worst specimens or mis-shapeen trees
or maybe just every other one or whatever your plan is,
and you have to take those out to make room for the best specimens to keep growing into lumber.
So if you were to go to one of these pine plantations and look around,
you might see trees that are pretty unremarkable.
Maybe they're crooked or, you know, otherwise not the best specimens,
and you can't really envision them becoming a big utility pole.
But they're very important to the whole system.
Important to the system, because those dinky, crooked,
trees can still be sold as pulp wood and turned into paper and cardboard boxes.
And they basically make it into a mashed, almost like an oatmeal, and that becomes pulp,
and then they roll it out in flat sheets and basically dry it and it becomes paper.
In other words, if the farmer's main goal was lumber, pulpwood was basically a profitable
byproduct. In a business where farmers had to weigh decades for big trees to mature,
Pulpwood provided the first financial return
and a steady trickle of income.
And then you let the trees remaining grow
for another 25, 30 years,
and they become lumber, and that's your big payday.
For almost a century, that was how it worked.
But now, as we mentioned earlier,
the system is breaking down.
Americans are using less paper.
Cardboard demand is falling.
And tree farmers are getting hit from another direction.
Cheap foreign competition.
A flood of cheap eucalyptus pulp from South America.
Hmm.
The eucalyptus tree grows faster, the labor's cheaper.
And then the paper mills that buy pulpwoods started shutting down.
International paper is closing its facilities.
Very recently, just last year, we had a big rash of pulp mill closings across the south.
Georgia's kind of ground zero. The big mill in Savannah, another one in a crossroads out in the country called Riceboro.
Riceboro. These mills started closing.
Communities are wrought. After learning
international paper facilities in Savannah and
Riceboro will soon shut down permanently. The impact is
cutting even deeper on businesses that depend on the
timber industry. All of these forces have helped drive down
the value of pulpwood. The price for those little trees is now so low that
instead of selling them, some farmers are now paying to have them hauled away.
You still need to make room
so you go and take out every third tree, right?
And those go to the pulp mill.
And you used to be able to make money off of that.
Yeah, that used to be a big payday.
Now for some, it's a big bill.
That changes the economics for a lot of southern pine farmers.
Because if pulpwood no longer pays, what are you supposed to do?
That's the question confronting Bill Howard.
He's a fourth-generation sawmill owner in Statesboro, Georgia.
Yes, sir, it's a way of living down here.
Bill's family has been in timber for more than 100,
30 years. Now, he worries that his way of life is in jeopardy.
It's scary. It's a scary moment. Something we depended on all over life. Something we just
thought would always be here. Without a market, people won't be planting trees.
But if growing trees stops making sense, what happens to the farmers in the forests that they
depend on?
That's next.
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And what better way than with a delicious
Pratt organic coffee?
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now until December 31st.
You gotta try breakfast.
At participating A&W locations in Ontario.
Not long ago, my colleague Ryan DeSember
went down to Georgia.
He wanted to see what the collapse of the pulp
wood market looks like for people
growing the trees.
That's where he met Bill.
Bill Howard, Bill Howard's family is very
indicative of this whole crisis.
Yeah, Bill Howard, State Superior, Georgia,
fourth generation, Saul Miller.
As I say, we turn round things into square things.
Bill can't imagine doing anything else.
The old saying is if you get sawdust in your veins,
you can't ever get out of it.
His great-grandfather turned up around Statesboro, Georgia,
in 1898 with seven brothers.
In 1898, my great-granddad moved into Statesboro.
had a portable sawmill.
And they showed up and started sawing,
and eventually the next generation built a permanent mill in town.
And then in 45, we moved where we're at now, and we have...
And, you know, they've expanded into sort of like a contractor yard,
a sort of builder supply business.
You know, all of a sudden, they've got, you know, 300-some employees.
For years, the Howards could count on the first thinning of the forest as a payday.
Now it's a burden.
The mills that make newsprint and boxes are buying less and less of Bill's pulp wood.
And then those paper mills started closing.
When he saw that happening, Bill started worrying about what it meant for his business,
both as a farmer and the owner of a local sawmill.
Well, we still have paper mills in our area.
So what keeps me up at night is that we lose another one.
That fear is already changing the way Bill is planning his forests.
So we used to plant 650 trees breaker.
We've gone to 550, and then here recently we've gone to 450,
just trying to avoid having more pulpwood to take out.
Across the south, farmers may already be planting fewer trees.
One of the region's biggest suppliers of pine seedlings reported that
over its last two fiscal years, sales of Lobb Lally seedlings have found
fallen 20%.
So it's bad for him as a tree grower,
and I'm guessing it's also not great for his sawmill
business. You know, when I talked to him, he said,
look, if people don't plant trees,
I won't have anything to cut.
Pulpwood is the first step.
If we don't have a manufacturing base
to sell our trees into,
we won't have a forest.
Some farmers are considering
a much bigger change,
not planting trees at all.
You know, they have alternatives. They could
turn it into ag land, they could
turn it into solar farms.
They could develop it.
They're going to do something with that land for best use.
We wanted to be growing trees.
One grower in the region told Ryan
that instead of replanting pine trees on part of his land,
he planted blueberries instead.
Others are leasing their land for solar,
or considering selling off parcels as little ranches.
Is there a chance that there could be a new market for the pulp wood?
Like, could they use it for something else?
Yes.
There's a lot of things happening and a lot of efforts.
Like OSB, it's called oriented strandboard.
It's basically like the floor or the roof of your house, manufactured panels.
And then there's like more sort of interesting new things.
People are trying to develop like sustainable aviation fuel, jet fuel made from cellulose.
There's fabrics.
If you go through your shirts, if you have a silky one, it might be made out of something called lyocel,
which is made from cellulose or modal is basically a member.
of the Rayon family, which is made from pulp.
You know, smokeless gunpowder for the military
is made at a plant down in Georgia out of wood pulp.
So there's all sorts of new things.
If you're a timber farmer, though,
these are a lot of really interesting ideas
that, you know, it's hard to say at this point
if they're going to pay off,
but you need to make a decision
you're going to be beholden to for decades.
Exactly. And that's sort of the conundrum.
It's like, do you bet on that or something like that happening?
Mm-hmm.
Or do you do something else?
emotionally is sort of on a human level for these farmers.
What do you think is going through their mind
is they're trying to make a decision
about whether or not to plant a tree
or even stay in this business at all?
I mean, I was thinking about that.
And like, you know, I live in the city.
So, like, my assets are in stocks and bonds.
I have zero emotional attachment to those.
I don't wake up and go look at them out my window.
I don't take a walk through them.
I don't hear the birds chirping in them.
I don't have my family over for, like,
know, a turkey hunt or whatever.
And that's what these people do.
We hunt and fish and camp out,
we manage it to grow salt timber,
but along the ways, you know,
you see it every age.
So there's like an aesthetic attachment to the land
and to the trees and the forest itself.
It is. It is beautiful.
I think that makes it a lot harder
than if, say, you or I had some need for money,
and we say, oh, well, we'll just sell those bonds
or sell those stocks.
But if you take my thousand acres of pine trees,
that's going to materially probably change my life
and how I live it.
Bill isn't ready to pull the plug on the family business yet.
He now has two sons that have joined the company,
a fifth generation of tree farmers.
And they have kids too,
meaning there's already a sixth generation
running around the family timberlands.
Bill helps they'll join the family business too
when they grow up,
and one day harvest the tree.
he planted this year.
He, like a lot of other people down there,
these are very hardworking people.
They have a lot of faith.
They tend to be optimistic.
Right now, it feels like the sky's falling a little bit,
but in the end, I think, will prevail.
And so he, like a lot of other people I talk to,
we're kind of like something's going to turn around here for us,
if we can just kind of wait it out.
We've been in this going on 130 years,
sawmill and so it, you know, it's not going to end on my watch.
We're going to figure it out and keep going.
That's all for today. Thursday, September 3rd.
The Journal is a co-production of Spotify and the Wall Street Journal.
If you like our show, buy the Wall Street Journal newspaper made from Pulpwood.
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We're out every weekday afternoon.
Thanks for listening. See you tomorrow.
Two and five Canadians will hear the words,
you have cancer. That's why every step and dollar raised matters. On September 19th,
join thousands in Toronto for the Princess Margaret Cancer Foundation Walk. Challenge yourself,
friends, and family to walk 21 kilometers in support of life-saving research. Together, we can carry
the fire and help create a world free from the fear of cancer. Register today at pmcfwalk.ca.ca.
