The Way To Bee with Frederick Dunn - HiveHeater interview with Steven Stewart and his new Beehive innovation that warms & dries your top honey super in winter.
Episode Date: January 27, 2025This is the audio track from today's YouTube Video: https://youtu.be/c8oe1wqbFJE Heat your top honey super in winter, as well as dry the air without any electronics, no electricity, just free warmth... from the sun. In this interview we discuss the concept, the final product, and immediate benefits observed. Vastly improves winter survival in cold climates.
Transcript
Discussion (0)
So hello and welcome to another episode of interviews with innovators. In this edition, my guest is
Stephen Stewart. I met Stephen at the 2025 North American Honeybee Expo in Louisville, Kentucky,
which was just a couple of weeks ago. He comes from a multi-generational family of commercial
beekeepers going back to the 1800s, and he's a retired mechanical, electrical, and process engineer
with impressive accomplishments under his belt.
In this interview, Stephen explains the concept and application of his newly introduced
hive heater, which could just as easily be called a hive dryer.
I hope you watch and listen to the very end and then share your thoughts.
Who among us hasn't thought about warming a hive in winter?
I'm Frederick Dunn, and this is the way to be.
Here's Stephen.
So, Steve, I want to welcome you to the way to be.
Thank you so much for introducing yourself to me at the North American Honeybee Expo back in Louisville, Kentucky this year.
And you have a really fantastic innovation.
I would like you to just take a moment and introduce yourself and talk to us about where you're located right now and what you do for a living.
I understand you're in a winter location, which may not be where this product works the best.
So welcome.
Well, thank you.
Yes, I'm in a winter location right now, but all my bees, 30 colonies, are back in Utah.
And the new invention works really well there.
They don't need it here in Mesa.
It's going to be 70 degrees here today, but in Utah, it's really important.
In fact, just to give a little bit of background, my dad was a commercial beekeeper,
and my grandfather was a commercial beekeeper, and his grandfather,
father was a commercial beekeeper back in the 1800s. So I grew up in the bees and my dad taught me to
work in the honey house. I ran an eight frame extractor from the time I started at 12 and then
eventually I ran the, I ran the honey house and during the, during the summer I worked in the
bees and made all the nukes that we made lots of nukes.
we make at least a 500 to a thousand a year.
This was back in the heyday of beekeeping.
This is before pesticides.
Bees were easy to grow then and to produce.
And so I've seen it all from when it was a heyday
and when there were insects everywhere.
They would cover the windshield of your car,
which they don't do anymore because they're just not there.
So I saw the easy day and then the hard day came
and my dad sent me off to school because it was getting more difficult beekeeping.
And I went to school.
I graduated, got a BS in food science, actually.
Went to work for a food company in California by the name Calcan, which is a Mars Incorporated company.
I found out there that I had a talent I didn't know I had, and that was engineering.
And I needed a little bit more money.
to live in L.A. It's a big town versus little town in Utah. And I accepted or lobbied for an
engineering job and found out it was fantastically fun to do. And so I did mechanical, electrical,
and process engineering for the next 20 years from Mars Incorporated. I built plants and made
machines that were installed all the way around the world in the Mars Incorporated.
Most people don't know that they're the world's largest pet food manufacture, but they
manufacture candy as well, M&Ms as Snickers.
So I worked when they had problems, I would help them out as well.
I had a good career, so I retired at 50.
And I wasn't just an engineer, Fred, for the last 12 years since I built a plant.
They didn't have anything to challenge me.
They just said, do whatever you want.
And so I made machines and innovated things that didn't exist.
And I really enjoyed it.
But I retired with an attitude, everything can be improved.
And number two, nothing's impossible.
So the first thing on my list when I retired was to fix the problem our family had forever,
winner kill.
It would kill minimum, 18% of our bees.
every year, 18%. And that was in the good days. And it was getting harder and more of them were dying.
So by the time I had retired, all the bees were sold. I said, Dad, I want some bees. Well,
they're sold, son. Well, that's not going to stop me. I'm going to have bees. And I worked on
that problem. I had the funds and I threw everything I had with my new skill set at this problem.
I thought, well, it's winter kill, winter's cold, we'll just do insulation that didn't exist back in my grandfather's day and dad's day.
And we'll fix this problem.
So I learned as an engineer, go to the extremes.
You'll learn more at the extremes than anywhere else.
So I made nid glue out of a beehive.
I actually had an R50 on the sides bottom and an R70 to 80 on the top.
And the bees would have to walk out 80 inches out of their entrance to get to the outside.
side. And of course, I love electronics, so I put a temperature sensor in there, humidity sensor,
and put the monitor on my desk, and I watched what happened. Well, it was the most surprising
thing I'd ever seen. The Beehive maintained an 84 degree temperature, except when it was zero
degrees outside and it dropped down to 83 maybe 82 and then as soon as it warm up it go right back to 84
but the first week in February no it was yeah it was February it dropped down to 83 82 81
80s and it got into 70s over about a four-day spine and I thought this beehives dying
because they couldn't maintain their temperature.
And so I snowing outside and everything.
I had a full frame of honey in my basement.
I had some spare honey boxes.
And I went outside and tore it apart.
And it's snowing inside the hive.
And I took a frame out and I put in a full frame inside it.
And I thought, this is what you don't do in winter.
But this is an emergency.
And I put it all back together, and when I got myself all cleaned off, went back to my desk, and the temperature was 84 degrees again.
But it was a failure of a test, Fred.
Total failure.
I had three hives like that, and they all had the same experience, and they had eaten themselves out of house and old.
They had two full supers.
It was a three high, not just a two.
and I thought that's not tenable.
That's not the solution.
That's not the answer.
So I was kind of discouraged.
I didn't know what to do next.
Now, we're talking about a biological problem,
not a physics problem or electrical problem or chemistry problem
because I minored in chemistry.
And I didn't know basically what to do next.
The bees can't talk.
If they could talk, they'd tell us.
So I let it slide.
for about 10 years. I had kept my bees. I suffered the winter loss. It was, to me, it was devastating.
If you love your bees, it really hurts. You go in the spring, take off the lid, and they're not there,
and they're dead, and you go, oh, that was a sucker punch of the gut. And you just feel awful,
but I wasn't going to give it up. It was my heritage, and I just stayed with it. But in the meantime,
I'm an innovator and
I wanted to
innovate us.
Let me back up just a minute.
I wasn't equipped, Fred,
to fix the problem.
I really wasn't.
It was outside of my realm of experience.
So in the meantime, I went to another project,
which was
I wanted to grow my food in my backyard
all year around, winter included,
without heat.
I knew greenhouses
could be improved, so I was going to improve them, and I was going to do the impossible.
And I actually succeeded in that.
But I'm in the greenhouse one February.
No, it was January day.
It had been zero degrees the night before.
It was 20 degrees outside.
It's 90 degrees in my greenhouse, and I'm just loving the sun.
And I'm thinking, I've got four beehives behind my greenhouse.
They're probably dying.
Maybe I can do something like this for my bees.
That's when the light went on.
It didn't take me an hour to put on my first hive heater.
I have a metal shop.
I love to weld.
I love everything to do with metal.
And I put it on a beehive.
And not just any beehive.
I had this wild idea because I was losing so many bees in the winter.
I'm going to try to keep one alive.
I had a dead out, basically, a half frame of bees.
And they had requeen late in the spring.
And I mean, late in the fall, so they had no honey.
So I made a bladder feeder I could put in the top.
They could come up to feed when they want and then go back down.
And I was trying to get as much feed into them as I could.
But then it got cold and they stopped coming up.
So I thought, well, we'll see if they live.
But when I got this idea, I'm going to put something of a greenhouse on my bees.
I had the perfect hive to try it on.
So it didn't take me but maybe a couple hours to make my first one, and I used greenhouse plastic.
That didn't work so well.
I put it on the hive and watched it for a couple of days, and they never came up to feed, so I knew that was a failure.
So I redesigned it, made it more efficient in every way, acrylic, which is more clear, and made it so the airflow was more direct into the beehive.
Put it on the first day.
The sun came out.
They came up to feed.
and I was a static.
So I kept feeding them, and they kept getting stronger and stronger all winter.
And the three beehives that were really strong behind them, all dead.
They died.
Winner's a killer in Utah.
And I thought, well, I've got something here.
I have to do something with this.
I've just done the impossible dream.
So, like I said, I love metal.
I have all kinds of metal tools and cold saws and everything I needed, and I loved to weld.
So I made 25 aluminum heaters, hive heaters, I redesigned them yet again to make them more efficient.
And I put them on 25 of my hives that year.
And I knew I couldn't just put them on and see how they were doing if they made it through the spring.
I wanted to do what I'd done with that dead out.
I put one of those feeders.
It looked like a bowl in the top,
and I made a spacer with Durillard covering over it.
It's clear as glass and a very strong plastic.
And my lids on top,
and so that I could take my lids off,
and I could watch and see how they're doing all winter long.
And I only lost one hive that winter
because they wouldn't come up to feed.
an autopsy later that spring. They didn't have a queen. They just lost the will to live.
And I thought, oh, God, this is a miracle. No one in my family, none of the generations of bees
kept through the winter would never seen anything like this. So I've got a new device. I don't
really understand how it works. I just know that the bees, I could watch them. They would walk
around. They weren't clustered. They didn't seem stressed at all. But I was really worried. What about
this device? It's a heater. And I could tell it was getting really hot, sometimes 90 degrees in the
top of the hives, but the bees didn't seem to mind at all. But spring's coming. It gets warmer,
and I'm worried about, am I going to cook my bees? Actually, I didn't realize the sun was changing
its angles of the solar heater wasn't heating as much as it was, but they were healthy. So I took it off
right at the end of March because winter is pretty much done. And I'm used to feeding. We feed our
bees. We always did. Spent tremendous amounts of money on sugar to feed bees. And so I was going to
get my feeder on there. I wanted these off and I was going to make sure if they needed feed,
I was going to give it to them. That was first of March. We always do that. And I went to lift off
the hives, the top hive because I put them on a two hive box. You have to lift the top box off to get
the heater off. Well, when I pick them up, they were heavy. It's like they hadn't eaten anything.
name. That feed was up there, but not all of them ate the feed. In fact, I'd say only half of them
would eat the feed, and the rest of them ignored it. So they're all heavy, and that was the
first year, Fred, I'd never fed bees in the spring. I didn't need to. Was that an anomaly year?
Yeah, it was not a real killer winter, but it was still a winter in Utah. So I decided I would do it
again the following year and I would write a patent about it because if you're going to get something
out, you have to kind of have a patent so a company will spend their money and it'll be protected
if they go out and market it. I know nothing about marketing. That's a completely different field
from engineering. And I did that and I found some people that wanted to sell it and they formed
the company hive uh honey haven and that year if you go to the honey haven website you can see that
they came out to uh film my bees and uh and uh we talked about it on that on that video that you can see
on their on their website and but i was really afraid fred i'd done something really really bad
Because that was the winter of all-time snow and cold in Utah.
And there were only two months of sun and November, two days of sun in November,
two of January or December, two in January and two in February.
So totally they only had about 12 days of sunshine all winter long.
And I had put water in those feeders instead of feed.
And I've given all my bees no sema.
really, really bad.
So I had a 20% winner kill that year, which was still good, but most everybody lost all their
bees because it was a horrible winner. It was still a win, but it wasn't, I repented, I'll
never do that again, put water in a hive in the winter. The next year, we're back to losing
single-digit percentages of hives. It was a, it wasn't a hard winner, but it wasn't a good
winter but they weren't sick and I lost single digit percentages again. Now we're in the fourth
year right now. And Fred, I mentioned this to a guy Frank from Man Lake and he says, oh, it's always
my heavy hives that die. And I said, I've experienced that before because sometimes we have a fall
and our bees get really heavy
and they end up dead
and you think if they could produce
honey because they've got all the honey
they need they wouldn't die
but in those hibes
before my invention
they were moldy in the bottom
and I kind of came to the conclusion
that when you had
really really cold days all that mass
of honey would get cold and keep them cold
the rest of the winter
and so that this year is one of those really heavy years when i put on the solar heater we had what we
call an indian fall that means they got an extra month to collect honey i could oh it took all i had to
lift those boxes they were 60 pounds plus and i put them i'd take them off put the high heater on
and then put them back on it was all i had my strength to get them back on and i knew that i'll be
dead without the hive heater. So it's really a good experimental year because, yeah, last night,
we've had last week temperatures, because I have, I see the temperatures at home on my phone,
four degrees, three degrees, and it was 13 degrees last night. Well, that doesn't hurt the bees if they can,
the next day the sun comes out and warms the whole hive back up again. For it,
I'm not replacing queens like I used to.
If I've got a good queen, I'll let her just stay there.
And I've got queens five years old.
I don't think they get stressed like they do when they're really cold all the time.
Well, we go to the North American Bee Expo and to present the new product.
and I've got this in the back of my mind.
My first experiment failed because the bees ate themselves out of house and home.
And this, they're not eating.
So what's the mechanism behind all this?
And why I was at the expo,
one night I really pondered it over.
And all I could think of is I never see any water or condensate or anything in my hives.
I have that clear top.
So I thought, I wonder if it has something to do with,
water. So I looked up that article I mentioned to you where someone had gone through and done the
calculation of respiration of the bees when they eat honey. They use oxygen. They generate CO2 and water.
And it came out to be almost for 40 pounds of honey for a winter. About 27 pounds approximately,
water is generated. So at our booth, we had three big gallons of water, which is,
It's almost not quite 27 pounds, but, and we put it in a box, a regular hive deep,
and it filled almost all the volume.
And I thought, this is a hive heater, but that's not what's making the bees survive.
It must be that they can be dry, and if they're dry, and that water's gone, because our beehives are enclosed.
They have very little ventilation.
And when I finally understood the amount of water that we're fighting, then it all became clear.
Because a wet bee just doesn't keep warm like a dry bee does.
And so we called it a hive heater to begin with, but really, it works by drying.
I think it works by drying because after the sun quits shining, it gets cold again in the hive.
but I think it gives the bees what they need,
the ability to generate their heat more efficiently
and stay warm because they're dry.
And so it really shouldn't be a hive dryer,
but hive heater slash dryer is, I think, how it works.
And I used the example at the show that when we get out of the shower,
the first thing we do, even if it was a hot shower, it's dry off because that water is evaporating
and taking the heat off of our skin and cooling us down. We shouldn't feel cold because we're hot,
but we do feel cold. And evaporation, and I call it heat of vaporization, it just sucks heat.
And that's how I cool my greenhouse. They all cool that way with wet walls. When the water evaporates,
the heat out and it's gone. So that's in a nutshell how it all happened. I was an engineer,
but unequipped to solve this problem. Usually most inventions come outside of the box of those
people that are facing the problem most of the time and someone with a clear perspective says,
well, how about trying this? Because they have that in their experience. Well, as soon as I got the
greenhouse built and functioning, then I realized I have the experience now to try something new
on the bees. So that's been our experience, but full disclosure, Fred, you take a look at the
map of the United States and the solar radiation that the map the United States gets of the
west gets the most. And so I don't think you're going to get 90 degree hives where you are,
but being given that there's so much moisture in the hive, it gives another way for it to escape,
even on cold days. And the hive heater looks like a condensing plate. It just drips water.
and some people this year have thought well it's not working it's going to put that water in my hive well it's not
it is working it's pulling where it's mostly concentrating and it's condensing on those plates and taking that water out
and it's dripping out at least it's getting rid of some water and i uh that's that's a big deal that's a big deal
when you can get rid of any water out of your hive i like it
the idea because there are beekeepers that realize that they put a small hole in the top,
not very big hole, and it's got to be a strong hive because the air, the warm air is just
going to go right up and out. But it does take water out and it does help them not have all
the condensate. But this is different. It doesn't, it's not a free port for air to go right out
of the high. Hot air rises. It, it can't get out there.
that way. It's stopped, but it does allow it to contact a cold place outside of the hive
to condense some of that water. So it keeps warm air in the hive because if you have a top box,
it allows the top box to stay unventilated, if you will, but there's air that moves in there,
and it goes down and if it hits that cold solar heater,
it's going to condense the moisture.
And then when the sun comes out, that dries off
and then it starts the drying process in the hive.
Right now we're working with the USPTO, the Patent Office,
and they brought up solar heaters in the past.
And they were with people that really didn't understand bees.
They were designed to research.
the air back from the heater into the hive.
Well, you do that.
You recirculate all the moisture back in.
And you're not eliminating any of the moisture in the moisture.
I'm pretty sure is what happens.
You've got to get that out.
They're all closed systems.
And this is the first solar heater that's an open system.
And by that, I mean, it brings in fresh air and the moisture, heavier air,
colder air, is forced out the bottom.
So there's a there's a convection from outside to inside.
And we're trying to convince them that we're still working with them.
They're slower than molasses.
But we think we may have our argument correct.
And so we're still waiting on that.
It's patent pending.
But I'm excited about it.
Now, any questions that you might have?
well I don't want to thank you by the way because that was a very good run-on description that
answered a lot of questions before I had a chance to ask them so that's good and I know that
people are sitting because some people are just listening to this so that's actually a very
good description that you gave but I'll bet they're having troubles visualizing it now it
it behaves kind of like a plenum yeah to me so I used to certify deep submersibles and I would
inspect battery wells and things like that.
So we counted on this passive air movement, right?
So a drawing from the low side of the outer bulkhead, go to the overhead, and then push
out through the lower section from the inside of this well, and that would naturally create
a heat exchange and an air exchange.
And so when I saw it there, and I hope people follow the links that we're going to put
down in the video description.
So you can see exactly what this looks like, because as soon as I saw it, these principles
are obvious. I also know why people are looking at it and thinking, oh, no, that's just going to push
cold air in at night. No, it won't because it's almost like a snorkel where the low draw in is
lower than the box that's warmed. So unless the air in that box is colder than the outside
air, it's not going to move out. That's right. It's like an upside down water trap. Yeah, it's beautiful
in its simplicity, really. Once you see it, it becomes obvious what it does.
The other thing is you hit on something right off the bat.
I used to have these fantastic colonies that were just so big.
And early on in my beekeeping, I thought, I'm going to leave a deep souper of honey on there.
And this colony, I'm just going to make so many splits in spring because they're just heavily populated.
I had over 100 pounds of honey on there.
And you did such a good job of describing exactly what happens when that honey retains the cold air.
As your bees start the winter, lower in the box, they're not up there on that honey
to protect it from the condensation that forms and the chilling that forms above your cluster.
And so when I saw what you were doing and the fact that this really, people should understand
this thing has no electricity.
This is a solar panel that you've put together that just draws heat from the sun and it's
black.
The insert is.
And now I understand it's aluminum.
Right.
And then again, the condensation on the outside.
If it's going to move out, you know, the warm air moves to cold surfaces, condenses outside the hive, and the vent is in the bottom of this thing.
So once you see it, it seems obvious.
That's to me once you see it.
But if you've never thought of it, and this is why conceptually you've done such a great job here, because people don't think like that.
I've seen the computer fans and all these thermostat controlled.
I don't want anything to require electricity.
I don't want anything to require circuitry.
I don't want it to have to be turned on through my phone or something like that.
And you did such a great job of describing this.
And you remove it when the weather's warm.
Yep.
Like when spring comes along, it's just part of your spring maintenance that you would remove that insert.
And you leave your, I mean,
It keeps the upper, and here's the other thing,
because there's another question that I have.
A lot of people, those of us who have studied anybody who went to Cornell
or did the Dice Lab, you'll understand that we need condensation inside the hive
accessible to the bees for them to metabolize the honey
and everything that was already described in your presentation.
But this would still occur, condensation would still occur inside the hive,
below the cluster where it belongs,
and the bees still access moisture.
inside the hive. Is that correct?
That's correct.
Okay.
So we're eliminating a big problem with the hunting stories that are on in the winter in
your top box because this goes under that top box.
And the ability of the bees to move around on a warm day, just one warm day,
because I think you said all you needed is a couple of sunny days a month or something.
Yeah, two days a month.
Now we're at high elevation.
so the radiation is quite high.
But yeah, I was surprised on only two days a month.
Now, you get sunshine much more than that.
We do usually, but except when records are set.
And it was a beast of a winter.
We'd never seen moisture like that in the Rocky Mountains.
And so it was just constant snowfall.
But you get some clear days.
Yeah, so there again, it's.
seems kind of obvious. What if we had just could one day in the middle of winter when the sun hit
dry out that top box because there's a lasting benefit to that, even if on the following days
we don't get the warmth benefit, but we've already dried it out. And now that has a, do we understand
how long they benefit from that single day of sun? Well, I think I've disclosed you all of our
experience.
Okay.
And so I think as it goes forward,
I would like to see some universities tested to see if there's how it, how it really,
like you say, the effects three or four days later, five days later.
What's interested in me, though, Frank, Fred, is they only needed a little bit of a boost.
they're quite capable
they're quite capable
insects they just need a little bit
of a boost because we put them in such an enclosure
to get through it
so now I have to ask
when you did your testing
did you split them
like did you have controls
like bees roughly the same
colony size and everything else
with the only variation being the side warmer
well I
I have done a little bit of research
I decided I would weigh all my bees going into winter
because after I realized they were surviving
that I've had a winter where they had really bad ball
and the average weight average now was 17 pounds.
So some of them went into winter with only 10 pounds
and I was pretty discouraged.
I told my wife, well, half of these are dead.
They're just dead.
There's no way they're going to make it through winter with 10 pounds of honey.
So I thought, well, I'll use it as an experiment.
I went back to Utah every month and weighed them at the first of the month,
and they ate unbelievably little amount of honey.
And that, again, just was not what I expected.
In fact, by the time the 1st of March came when I usually feed bees,
they were totally out.
They were alive.
And so some of them had gotten through with only 10 pounds of honey.
And that just was not possible in my mind.
In fact, I have a commercial beekeeper down.
He has 4,000 hives in South Dakota and he has a building up there.
But he winters in Utah.
And I had him over to look at it and he says, well, I've got to have at least 50 pounds in my hive.
to make it when I put them in my building to get through winter.
I said, Tom, I went, these, these hives made it with 10 pounds.
He said, that can't happen. That can't happen.
I said, Tom, I think, I think that if this thing is working, well, it's been third, that was the third year.
He said, call me back after the first year, because I don't believe anything the first year.
Well, I had good results the second and the third year, but it's really hard to change things.
I asked him to put a dehumidifier in his big building, and I thought it would help him all their bees survive with less stress,
even though they're at a colder temperature, without the moisture.
If he could at least extract the moisture out of the environment, that would help tremendously.
and even if and then if he put a spacer in between his two boxes that would allow for free air movement to get the moisture out
he could probably uh his bees would be much stronger in the spring and he'd get more money in at the almonds
because they have noise meters he told me in his hives and they pay him according to that how much how many bees are
in the hive and how much noise they make so i think the water. I think the water
is a bigger problem than we've ever imagined.
And if we tackle that, and this is one way to tackle it, our bees could do really well through winter.
But then again, that thermal mass, you've got to have that heated up now and again because it will kill the hide.
I've had it.
And it really left me scratching my head when my heavy ones die.
but I'm not worried anymore because they're going to stay warm.
If you were equipped better than I was to solve this problem,
because you had some experience with a plenum like this.
I had none because I was working with production machines and things like that.
But this passive device, like I said, if I didn't have that greenhouse,
If I hadn't made that, this solar heater wouldn't exist.
It wouldn't exist.
Very interesting.
The other thing was, you know, scalability-wise,
I was looking at small buildings thinking,
wow, if I had one of those units that was two feet wide and six feet tall
on the outside of this building,
I would be pushing hot air into the upper portion of that building
and cold air out through the bottom.
these warm days.
Yeah.
I can see other applications for this aside from beehives.
I mean,
once the principles are demonstrated so well, you know.
Well, it's a biological problem.
The bees, geez, if they could talk red and solve all our problems.
Yeah.
But they can't.
And so we do trial and error more often than we like.
But I really like to see.
someone some academics take it on and because we we always experienced large winter losses
in Utah always and they just got worse and to have them almost disappear there's
got to be something there that someone's going to say yes this is absolutely tested
We've done it at the university.
We've seen it happen.
We need to get the word out because it's one of our major killers in the United States.
And in the north, in the cold regions.
Have you reached out to the Spivak lab in Minnesota or Cornell's Dice Lab?
Fred?
Are you counting on me to talk to my friends?
What are we doing?
Never heard those names before, Fred.
Okay.
I don't know anything about that.
I came from food production.
Yeah.
And so I have, like I said, I don't know those people exist.
I don't know.
Okay.
Okay.
I don't know anybody.
This is going to be interesting.
My only frustration with the whole thing is I'm not going to be able to test it here until next winter because we're already in midwinter here.
Yeah.
Yeah.
But I am looking forward to trying this out myself.
next, you know, when the next cold season comes.
But I don't think you're going to have problems getting interest from a lot of
undergrads, you know, in a program, something like this.
Because we do have northern climate research facilities for bees.
And I'm going to be very curious about how that goes.
Can I ask you some questions about your background with the Mars company or Calcan?
Yeah.
Is there a system or some kind of,
now what's the difference between systems engineering and production engineering?
Because I've done systems engineers.
Process engineer goes through and actually understands the chemical composition as a food as it's processed
and understands the parameters and limits that need to be set.
And then they also know how to make.
computers meet those demands.
And so I started there and realized that the machines were defective and they weren't able
to respond to what I wanted them to.
So then I got into mechanical engineering.
When I started, Fred, the computers were so large.
I mean, they weren't desktops.
They were large.
And the boards were like two feet by two feet.
and anyway, the electronics changed really, really fast and it got better,
but the software, I had to write drivers for screens and everything like that.
It got to be that was a job in itself, and it would change every two years.
And I thought, well, I put all that work in and it was lost in two years because new software comes out and then you program it in a different way.
So I transitioned into the mechanical part of it because nobody wants to work on these machines that are, well, I worked on machines with 400, 500 horsepower motors on them.
They were huge.
And they are high pressure vessels and dangerous.
And I had to change those because they were defective basically.
And I knew they were defective.
and some of the biggest chemical companies and biggest companies
and try to fix them.
And,
but I had the backing of Mars and I had this attitude I could do anything.
And it took me about three to four years.
And after that,
oh, geez,
I was the golden boy.
I couldn't do any wrong.
And that's when they asked me to put the guts in a plant in Mexico.
And after that,
I went from a manufacturing,
canned food because I started in California. They'd make about a million cans of dog food a day.
And they had a problem. It became 50,000 cans could be a problem because they had a problem in
their manufacturing. And they didn't know who I was and I didn't know what my skills were at
the time. But I was able to fix that problem. So they put me in a research and then they put me into a
plant to fix their problems, which were huge. And I just loved engineering. And I've never had an
engineering course in my life. And I've trained engineers from Russia to Western Europe on how to
use neural networks. And because I found really quickly that neural networks worked really good
on figuring out the mathematics of the machines that I wanted to control. And this is back in the
80s. And they're just using them now to control cars, full self-driving. But I was using them way back
then. So Fred, I started on the truck dock smelling meats that were just awful as an inspector.
And when I finished my career there at Mars, I knew all the owners personally. And I was a part of their
family council once in Germany. They decided to meet there and invited me. They didn't invite anybody
from the U.S. but this lonely food scientist turned engineer from Utah and I loved the Mars people.
They were just magnificent people and so humble when they when they have a worldwide empire
of companies. It humbled me and I had the privilege of working for them.
But they made special allowances for me because of, well, I wanted to be challenged.
And they allowed me to do that.
And I can't say enough good about the Morris family.
And how they treated their workers and how they treated me.
I mean, I fell into that job.
I graduated school and I had no money.
had a wife and we had nothing and I as a food scientist went to LA, looked down at classified
at LA Times and found three offerings for food scientists and I said, I'll take the first one.
I don't care what it is. I'll take the first one. And it was Calcan and I'd never imagined
I'd worked for a pet food company, but it was the best thing ever. And I have machines that I
design big ones in from all over Asia all over South America all over Europe
Eastern and Western and and North America of course in Canada because if you're not
trained and I figured my strength was I wasn't trained to be an engineer to learn
where the boxes were and if you couldn't have an equation for it it didn't exist so I
didn't have that training there was no box for me and there was
So I just didn't know what was not possible and decided to do the impossible.
And it worked out really, really well for me.
And I've had a blessed lie, Fred.
There's no other way to put it.
I've had a blessed life.
Okay, I'm going to ask you a random question.
Are you a MENSA member?
What member?
Mensa.
There's another word.
I don't know anything.
All right.
Because I've, you know, it's just people with high IQs join MENSA and carry a card just to prove that they're smart.
But since you're not a member, it doesn't matter.
Well, now that you mention it, our company would do personality profiles on their engineers.
And they'd do it like every other year.
And ISTJ is my personality profile.
And there's another person with the same personality profile I have.
And I was the only one of the company had that personality profile.
And I kind of knew that I was different.
I knew I had aspirin.
Well, Elon Musk has the ISTJ personality profile, Myers-Briggs, and he has aspirers.
So when it comes to physical things and engineering,
And like he spends 80, 90% of his time just doing engineering.
People I don't understand, Fred, but as far as physics and physical things, they speak to me.
But I'm as dumb as mud when it comes to people.
I'm dumber.
Well, that's, I wouldn't say it's dumb.
You know, you may not be aware of people in the same way that others are.
I have no awareness.
I have no awareness.
I'm getting a lot more out of this.
interview than I ever thought. Okay.
It's very interesting.
Let me give you one more tidbit that I, it might be when they started not to die and I knew
how to handle a pesticide problem because I had a neighbor that spent lots of money on pesticides,
but I worked with him, got that salt.
I started making money, selling my honey at the market.
Now, I've been retired for it.
like I said, 17 years.
So it's kind of nice.
And I came across a discovery,
which I never thought I would.
And I'm kind of giving you the bank away here.
Because my honey's different than other honeies that are raised in Utah.
They don't taste the same.
And like I told you,
I was raised in the warehouse extracting honey.
I've tasted honey.
so good and I've tasted honey so bad you'd have to lick the bottom of your shoes to get the taste
out of your mouth. Black as tar and my grandfather used to send it to Germany and I made beer out of it.
And I thought, gee, I couldn't even stomach it. And anyway, I'd taste a lot of honey, but I made a
modification to my bees and I just did it to keep them cooler in the summer. I built stands off
the ground so I put in a I put in a screen bottom bread and I put in big holes at the top so I had
good ventilation now I was in beekeeping before the days of forklifts lifting hives around
all our hives had to be lifted by hand and when you would go out to the beehive in the bees at
night to move them.
Some nights,
they were just humming like crazy.
They'd just be
the hygiene would be humming and alive.
And dad told me, well,
they're trying to fan the honey.
They're trying to decrease the moisture
in the honey. But they were,
it was loud. You could hear them.
They're working their guts off to
take the moisture
out of the honey. So I decided
from my childhood.
I remembered that, that I would
lift my bees up put a screen bottom underneath them with big holes at the top to help them so that
they didn't have to work so hard to lower the moisture and the honey well that year my honey tasted
so good i couldn't believe what i was tasted and i thought wow this was an exceptional year
and then the next the next year it was the same way and i thought okay stupid what have you done to your
bees. Why does this honey taste like this? And then I realized it probably had to do with the
ventilation. And I thought, well, okay, this is good because I'm not talking just a little bit of
taste difference. It's a lot. So I have a neighbor that lives a quarter mile away from me. And he
He likes to use my extractor and my equipment.
And he has like five colonies, five to ten, likes to run.
Well, when he extracts in my garage versus when I extract,
my wife will walk through the garage to get into the house and she goes,
when he extracts, and he's a good friend, I like it,
but she goes, it smells like dog poop in here.
And she says, why doesn't it smell like that when you're extracting?
well because i have that ventilation all the time the bee odor isn't getting into my honey that's the only
thing i can think of and if by chance they put enough pollinization or propolization over the screen
and they block a lot of it off the honey and that hive doesn't taste good and i don't even like to
sell it and there's another thing i learned that
If you want to sell at a farmer's market, you've got to break the habit of harvesting your honey one time during the year.
You start harvesting when the market starts and you harvest every week, some every week enough to sell.
And so you're actually taking honey off and it's really fresh.
It doesn't have any odors in it at all.
and I can
they line up to buy my honey every year
and I'm selling a lot of it for a lot of money
because its taste is selling it
and it all had to do with ventilation
and
all I can say is I have
it's exceptional honey
now my competitors at the market hear this
I'm in trouble Fred
I'm in trouble okay because
last year I sold
1,200, almost 1,300 pounds of honey
and you sell that at $10 a pound
it adds up
and I have no trouble moving that
and I just sell it at the town next to me
and it's not a large city by any means
but it's enough to move it
and I wish I had more
maybe this year I'll be having some more
than I had the previous years.
Because last year I learned another trick.
You can teach you old dog tricks.
I re-queen my bees with pressing cages.
And I'd never used them before.
And when I tried to replace the queen, it was a 50-50.
And they really never did good.
So you learn a lot on YouTube.
I saw a guy using pressing cages.
to fix a drone layer and he fixed it and i thought dang i'm going to try that i had a hundred
percent success except for two two queens they let her die because i had mistakenly left the queens
and i thought i'd taken them out but their queens were still there but all the others thrived
oh oh geez i'm i'm as happy as can be so i'll even have more honey this year so that's my secret if you've
ventilate during the summer, your honey is going to be a lot better tasting in the fall.
But it takes a lot of ventilation to do that.
I have two big one-inch holes at the top.
They don't use them for entrances.
I don't know why.
But that convection going through the hive, oh, I have so many people tell me,
I can't eat other honey.
You've just wasted.
me. I can't eat other honey now. I have to eat yours. So you're creating addicts. Yeah, yeah,
I am. So what do you think the primary floral sources for your bees there? Good question.
We have an alfalfa hill field behind us. I have 480 foot rows of blackberries.
There's a lot of weeds, I guess, because I'm not right in the middle of the city.
And there's a raspberry patch that I have being at.
It's just five houses down.
And they have an acre of, it's a you pick.
They come and pick raspberries.
And so that's basically what's in my area.
And you're thinking that the floral source for your friend who has the stinky,
unpalatable honey.
Oh, it's the same.
It's the same.
Yeah.
It's actually not a quarter of.
a mile. It might be an eighth. Actually, you can walk to his house in five minutes. And his
bees are behind his place. And mine are behind my place. I have a lot behind. I have 13 hives on my
place. And without a doubt. And he'll come to me. I don't say anything. He says, my honey doesn't
taste like yours. And I said, Clark, all you got to do is put a screen bottom in the bottom
and put big holes at the top
and it'll taste just like mine.
He goes, yeah, I got to do that.
But he won't do it.
No.
Try it.
I would like to see him try it with half his hives
and see if there's a flavor
distant difference just in that alone.
But it's interesting.
But when I have a hive blocked off, Fred,
they don't like the screen.
I'll tell you straight up.
They don't like it.
They'll try and.
fill it all in.
Right.
But if one's successful, I really can't stomach the honey.
I've been spoiled.
I've been spoiled.
So you can pass that along.
That's at the higher elevations.
We're at 4,700 feet.
And maybe that has something to do with it.
Yeah, we're at 1,300 feet where I am.
So let's just, let's recap a little bit, Steve, if you,
would. The website where people can find this hive dryer slant hive heater is at honeyhaven supply.com.
That's correct. And are they currently running any specials or anything that people should know about?
They did at the show.
Yeah, it's good to come to the show. A lot of people get specials at the show. And I guess that's why a lot of people show up.
they sold out very quickly this last fall.
It was more than they ever imagined.
So they're going to three times their production to get it up.
But it takes time to make them.
And so they won't underestimate next year.
So what's the availability through the website?
They're in stock?
No, they're not.
They won't be tell.
late spring.
Okay.
But they'll have pre-orders or how does that work?
Yeah.
They'll take pre-orders.
They will take pre-orders.
It's a,
I guess it's a good problem to have.
Not,
well,
underestimating the market.
But they'll try and get that fixed
for next year.
But it might be really hard
after
somebody watches.
your podcast and the word gets out.
And you mentioned to your friends at these universities and these places you mentioned where they do research,
I think something new like that would make a great undergraduate or a graduate project.
Yeah, I agree.
Okay, I have another question for you, concept.
These are for Langstroth Hives, so you have them for 8 and 10 frame Lankstroth configurations.
Here's my thought.
Long Langstroth, horizontal hive.
If you had a single entrance at, let's say, the southeast corner,
and you were able to rig one of these to fit at the opposite end of a horizontal hive,
it seems to me that it would have a similar positive effect that it would push and dry that air
from the deepest recesses out through that single entrance at the opposite end.
What do you think?
Physics is physics, Fred.
You can do it on any size of box you want.
You just have to have a...
I'm not familiar with the hive.
I don't know where the entrance is.
If it's lower, it could work.
Yep.
If it's lower, it could work.
Okay.
And it could set up a convection current from the outside to the inside and black to the outside.
There's nothing special about the physics here.
It's just really simple.
And it could revolutionize those hives as well.
Because they produce water.
They have water problems.
Oh, absolutely.
And that's,
it was another thought that I had looking at it,
is that we might have a solution to a moisture problem
in these larger horizontal configurations as well.
So I think it's,
there's a lot of potential here.
Yeah,
there's another graduate degree project.
which could really help the bee industry.
Fred, my friend who's done commercial beekeeping forever,
he's turned it over to his son now because, well, we're all getting older.
He has losses in his building, South Dakota.
Even though he puts his bees in there, there are losses.
And they can lose 30% of their bees.
and I don't know if that's normal for other commercial beekeepers, I don't know,
but I've heard that they try and put bees in potato pits.
Where the potatoes are gone, they can put the bees in there,
and they have the same amount of losses in those situations as well.
I'm not experiencing those types of losses.
And even if, Fred, it was a kind of a situation where, yeah, you're getting a lot of solar radiation at your elevation or in the map to the United States.
It's really good for the winter.
It's still a better thing to maybe move your bees and keep them outside instead of half of these buildings.
As you've got to maintain and they're expensive to maintain the temperature, everything right,
Then you've got to take them in, take them out for a cleansing flight, put them back in and all this.
It might be easier just to put a commercial type of solar heater on the hive and let them go at it.
If they don't eat as much and they are all stronger in the spring, it might make these buildings obsolete.
They're going to head to the alms anyway, Fred.
They're halfway there if they moved them to the west.
If that's what the hyve heater demands, I don't know if it does or not.
If it doesn't, then they can use it anywhere.
But I would, for the bees sake, I think you'd do something that makes the most economic sense
and keeps your bees healthier, then clustered the whole time in a building
because they have to keep them at 40, 41 or 42 degrees.
I'm not sure what it is.
Right, yeah, I believe they found that 41 degrees Fahrenheit had the longest
life expectancy.
Yeah.
But I still think that clustering is a survival mechanism.
I know it is.
It's a survival mechanism.
And if you can relieve them out of that survival mechanism,
you'll take stress off of them.
Even if it's cold outside, it doesn't need to be cold inside if it's warm.
So it is so new, Fred, I think there can be a lot of graduate degree projects here from
universities that do things like this. I think they're going to find out that they may
obsolete some of the current ways we keep commercial bees alive. If they duplicate the same
thing that I've had the same experience, oh, geez, it would be
great. Now what, since you've implemented this hive heater, what are your losses after winter?
After winter, they're single digits. There were 5% that first year, 20% the year after that
I told you was a historic year and I gave them 100% of SEMA. Those hives that died were so bad
inside, I just threw them away. There's no way I could clean them. And those are the hives.
It's just to recap.
You had put water inside of water.
What did you think you were putting in sugar syrup?
No, I just thought they'd like to drink now to get it.
Oh, okay.
All right.
Well, okay.
See, Fred, you know a lot more than I do, okay, about that kind of thing.
But I learned from Hard Knocks.
And then the next year after that, I was back to about 5%.
Now, some of the hives that make it are,
you know, they were weak going into fall.
They're still weak in the spring, but they're alive.
Those are prime candidates to re-queen immediately
and not have to buy a new hive or a new
a new knuck or something like that.
You can just re-queen them and the hive can go right off.
So that's what I plan to do.
I have a couple of hives that are really, really weak.
They didn't get any, they didn't get any,
They didn't get any honey.
If they're still alive, when I go home, I'll be lucky because they only had less than 10 pounds of honey in them.
But they got a hive heater on them.
Last I checked, which was the first of the month, they were still alive.
And I didn't expect that.
But if they get through, I'll give them a new queen and they'll get a new lease on life.
I don't hesitate to give queens anymore with a pressing cage.
I found the queen was laying under the cage.
And when she starts laying, they're not going to kill the laying queen.
So that's your queen introduction method when you're re-queenning a colony.
Yeah.
Even this year, I went out and I had a mean queen and I had some that were weak.
And I'm not tolerating a mean queen.
So I just squeezed her and put another one in an impress in cage immediately.
and all on three others
the same way
two or three
no two others with them
there were three total right then
and they all took
and they were all
good good hives
and I was amazed
because when I hold up the frame
you put the pressing queen
cage on
I didn't even take the queens out of the cage
I just popped the lid
put them under the cage as well
the pressing cage and
I tied some
twine around the
frame so they couldn't
you know wouldn't fall out
and when I took them off
I could see
eggs because I
made them oh
about that big
I made
I wanted them to have some room to lay
and she lay
some she'd put three or four eggs in
she just wanted to lay
and
And they just accept them.
I don't know if they could smell it or what, but they know she's a,
she's a queen with keep him, even though I just killed their old one.
But I did wait five days before I let them out.
And I'm so happy with that.
I really like that method.
Well, it's all super interesting.
And I want to thank you for sharing with us today.
And do you have any closing thoughts or statements you'd like to make?
Yeah, I would like to add this.
When you get to my age, you really don't care about if you've got your needs, your life's been set.
Okay.
I'm not looking to make money.
I'm looking to make a difference.
That's the only thing that happens that really matters when you get older.
And if I can help the bee industry, that would be my ultimate dream.
And so I'm hoping that it goes from here and kind of, I don't know how to say, gives a value to my life in that way.
That's the only thing I'm interested in.
And I'm deeply appreciative of you looking into it and I guess exposing it to the world.
that's all I
that's all I want to say
it's an absolute pleasure
and I want to thank you for coming on
I think there's going to be a lot of people interested in this
so thanks a lot Steve
oh thanks Fred
and that wraps up another
edition of interviews with innovators
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I want to thank you for watching
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